Fiber-resin-carbon composites and method of fabrication

Coating processes – Heat decomposition of applied coating or base material – Coating decomposed to form carbide or coating carbonized

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264 295, 427350, 4273855, 427386, 4273936, 427387, 4273898, 4274071, 4274073, B32B 700, B05D 302, B05D 312

Patent

active

042151619

ABSTRACT:
Production of composites having increased strength, particularly at elevated temperature, heat resistance and ablative properties, while maintaining low weight, by a process which comprises impregnating fibrous reinforcement, such as a woven fabric of graphite yarns, with a resin, e.g., a phenolic resin, curing the resin to yield a fiber-resin composite, pyrolyzing such composite to convert the resin to a porous carbonaceous matrix, reimpregnating the porous fiber-carbon composite with additional resin, such as a phenolic resin, to fill the pores of the matrix, and curing the reimpregnating resin. The resulting fiber reinforcement-resin matrix-carbon matrix (i.e., bimatrix) composites are particularly useful and valuable as reinforced plastic aerospace components requiring strength at high temperatures and having improved ablative properties.

REFERENCES:
patent: 3462289 (1969-08-01), Rohl et al.
patent: 3772115 (1973-11-01), Carlson et al.

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