Fiber optic connector with self-closing shutter

Optical waveguides – With disengagable mechanical connector – Structure surrounding optical fiber-to-fiber connection

Reexamination Certificate

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Details

C385S083000, C385S084000

Reexamination Certificate

active

06179479

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates generally to fiber optic connectors, and more particularly to fiber optic connectors in which the connection between fibers can be made without manual intervention.
BACKGROUND OF THE INVENTION
Fiber optic circuits are finding increasing uses today in a variety of applications for carrying signals which have heretofore been transmitted in electrical form. For example, railway cars, particularly for passenger applications, use a variety of control circuits which must be mated to the control circuits in adjacent cars. The electrical circuits control a variety of applications such as heating and cooling of the cars, the status of safety features such as temperature sensors and sensors to detect the performance of safety related items such as brakes, and for communications such as for intercoms and signaling devices to permit a conductor to provide information to passengers and to the operator of the train. Heretofore, connections of electrical signals for the foregoing applications between adjacent cars were made by connecting multicontact electrical connectors to carry signals of the foregoing type between adjacent cars. When it was desired to remove or add a car from a train to lengthen or shorten the train (depending upon the passenger load factor) it was necessary for a railroad employee to manually connect or disconnect the electrical connectors between adjacent cars to effect a connection or disconnection of the control signals to permit the additional railway car to be added or removed from the train.
More recently, electrical connectors have been incorporated into automatic railway car couplers. The automatic couplers permit coupling or uncoupling of railway cars from a railroad train without manual intervention, and the automatic couplers can be equipped with electrical connectors which automatically make contact with the control circuits in adjacent cars without requiring manual connection or disconnection of the electrical connectors between adjacent cars. For example, a coupler for use on light rail vehicles is manufactured by Dellner-Schaku, Inc. of Mount Prospect, Ill. Couplers of the appropriate type are sold under their model numbers Type 31 and Type 32. The couplers have side-mounted retractable electrical heads which will connect up to seventy-five electrical signals. Another coupler sold by Dellner-Schaku is sold under its Type 26 designation and is a fully automatic coupler designed for rapid transit vehicles and other rail vehicles as well. The coupler is said to be self-aligning, both horizontally and vertically and contains electrical contacts in the form of two side-mounted retractable electrical heads. Uncoupling of the coupler can be accomplished either automatically from the driver's console or manually on the coupler.
While such automatic railway car couplers having self-connecting electrical couplers are advantageous for eliminating the requirement to have a railroad employee effect a manual connection or disconnection of the electrical connections, the contacts in such automatic couplers are subject to environmental contamination and damage. Thus, the quality of the contact between control circuits in adjacent cars becomes difficult to control, and requires frequent inspection of the electrical contacts in the connectors to ensure that a reliable electrical connection is made between control circuits of adjacent cars. This detriment become particularly important in railway applications where the number of railway cars used to make up a train changes frequently depending on passenger load conditions. For example, it is desirable to have railway trains of sufficient length (that is composed of a sufficient number of railway cars) in the morning and afternoon to accommodate rush hour traffic, but to remove excessive numbers of cars during midday and evening operations so that the size of the train matches the expected passenger load. Obviously, the act of making up or breaking down railway trains to accommodate the anticipated passenger load requires the connection or disconnection of electrical connectors between adjacent cars each time that a car is added to or removed from a train. Needless to say, mechanical action associated with frequently connecting or disconnecting adjacent electrical connectors can adversely affect the electrical performance of the contact in the connector and can lead to contamination of the contacts when the connectors are disconnected and are subject to ambient environmental conditions.
Use of fiber optic bundles to transmit signals between adjacent railway cars would be advantageous in that many signals could be multiplexed on a fiber optic carrier and the resulting optical signal could be transmitted between adjacent cars. Fiber optic connectors are known in the art which would permit the connection and disconnection of optical fibers, however, such connectors expose the ends of the optical fiber to environmental contamination when the connectors are disconnected. The ends of the optical fibers may be protected by manually sealing the ends with an end cap or other means, however, this expedient requires manually placing a cap on the end of the fiber optic connector each time that it is disconnected from its adjacent connector. Obviously, this arrangement would be difficult to implement for railway cars which may be frequently connected or disconnected from adjacent cars to make up a railway train. Furthermore, cleaning the end of a fiber optic bundle to ensure the complete removal of environmental contamination requires skilled personnel who would typically not be available to perform this service on a routine basis. Thus, while the use of fiber optics to transmit control signals between adjacent railway cars is advantageous, a means for automatically connecting and disconnecting adjacent fiber optic bundles on adjoining cars would be desirable. Furthermore, it would also be desirable if such means for connecting and disconnecting adjacent fiber optic bundles included means for protecting the ends of the fiber optic bundles from environmental contamination.
Accordingly, a need exists for a means of connecting control signals between adjacent cars in a railway train which avoids environmental contamination affecting the quality of the signal transmitted between adjacent railway cars. A further need exists for a connector in which coupling and uncoupling can be accomplished automatically without manual intervention.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a fiber optic connector which is automatically coupled to an adjacent fiber optic connector when railway cars are coupled together.
It is another object of the present invention to provide a fiber optic connector which includes means for protecting the ends of the fiber optic bundle from environmental contamination when the male and female halves of the connector are uncoupled.
It is another object of the present invention to provide a fiber optic connector in which the process of connecting the male and female portions of the connector result in automatic exposure of the male and female fiber optic contacts without manual intervention.
Still another object of the present invention is to provide a fiber optic connector which may be used with automatic railroad car couplers to avoid any manual intervention in connecting control circuits between adjacent railroad cars.
These and other objects of the present invention are accomplished by providing a fiber optic connector having male and female portions. The male portion includes one or more male fiber optic contacts and the female portion includes a corresponding number of female fiber optic contacts which may receive the male fiber optic contact when the male and female portions of the connector are mated together.
The male fiber optic contacts and the female fiber optic contacts are located, respectively, within a shutter cap which protects the contacts from environmental contamination and physical damage when the male and female p

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