Planetary gear transmission systems or components – With means to vary drive ratio or disconnect drive – Plural drive ratios other than unity
Reexamination Certificate
2002-02-25
2004-03-30
Ho, Ha (Department: 3681)
Planetary gear transmission systems or components
With means to vary drive ratio or disconnect drive
Plural drive ratios other than unity
C475S275000, C475S308000, C475S314000, C475S320000, C475S326000
Reexamination Certificate
active
06712733
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a family of power transmissions having three planetary gear sets with a stationary interconnecting member, wherein the planetary gear sets are controlled by four clutches to provide at least five forward speed ratios and one reverse speed ratio.
2. Background Art
Passenger vehicles include a powertrain that is comprised of an engine, multi-speed transmission, and a differential or final drive. The multi-speed transmission increases the overall operating range of the vehicle by permitting the engine to operate through its torque range a number of times. The number of forward speed ratios that are available in the transmission determines the number of times the engine torque range is repeated. Early automatic transmissions had two speed ranges. This severely limited the overall speed range of the vehicle and therefore required a relatively large engine that could produce a wide speed and torque range. This resulted in the engine operating at a specific fuel consumption point during cruising, other than the most efficient point. Therefore, manually-shifted (countershaft transmissions) were the most popular.
With the advent of three- and four-speed automatic transmissions, the automatic shifting (planetary gear) transmission increased in popularity with the motoring public. These transmissions improved the operating performance and fuel economy of the vehicle. The increased number of speed ratios reduces the step size between ratios and therefore improves the shift quality of the transmission by making the ratio interchanges substantially imperceptible to the operator under normal vehicle acceleration.
It has been suggested that the number of forward speed ratios be increased to five and even six speeds. Five-speed transmissions are disclosed in U.S. Pat. Nos. 5,879,264; 5,984,825; 5,997,429; 6,007,450; and 6,056,665 issued to Raghavan, Hebbale and Usoro on Mar. 9, 1999; Nov. 16, 1999; Dec. 7, 1999; Dec. 28, 1999 and May 2, 2000, respectively; and U.S. Pat. No. 5,951,432 issued to Wehking, Hebbale, Raghavan and Usoro on Sep. 14, 1999. Six-speed transmissions are disclosed in U.S. Pat. No. 4,070,927 issued to Polak on Jan. 31, 1978; U.S. Pat. No. 6,071,208 issued to Koivunen on Jun. 6, 2000; U.S. Pat. No. 5,106,352 issued to Lepelletier on Apr. 21, 1992; and U.S. Pat. No. 5,599,251 issued to Beim and McCarrick on Feb. 4, 1997.
Five-speed transmissions offer several advantages over four-speed transmissions, including improved vehicle acceleration and improved fuel economy. While many trucks employ power transmissions, such as Polak, having six or more forward gear ratios, passenger cars are still manufactured with three- and four-speed automatic transmissions and relatively few five or six-speed devices due to the size and complexity of these transmissions. The Raghavan, Hebbale, Usoro and Wehking patents employ two planetary gear sets, and five or six torque transmitting mechanisms to provide five forward speeds.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an improved family of transmissions having three planetary gear sets controlled to provide at least five forward speed ratios.
In one aspect of the present invention, the family of transmissions has three planetary gear sets, each of which includes a first, second and third member, which members may comprise a sun gear, a ring gear, or a planet carrier assembly member.
In another aspect of the present invention, each of the planetary gear sets may be of the single pinion-type or of the double pinion-type.
In yet another aspect of the present invention, a first interconnecting member continuously interconnects the first member of the first planetary gear set with the first member of the second planetary gear set.
In still another aspect of the invention, a second interconnecting member continuously interconnects the second member of the first planetary gear set and the second member of the second planetary gear set with the transmission housing.
In yet a further aspect of the invention, each family member incorporates an input shaft which is continuously interconnected with a member of the third planetary gear set, and an output shaft which is continuously connected with another member of the third planetary gear set.
In another aspect of the invention, a first clutch selectively interconnects the third member of the first planetary gear set with the input shaft, the output shaft, or a member of the third planetary gear set.
In still a further aspect of the invention, a second clutch selectively interconnects the third member of the second planetary gear set with the input shaft, the output shaft, or a member of the third planetary gear set.
In a still further aspect of the invention, a third clutch selectively interconnects the first interconnecting member with the input shaft, the output shaft, or a member of the third planetary gear set.
In a still further aspect of the invention, a fourth clutch selectively interconnects the third member of the first or second planetary gear set or the first interconnecting member with the input shaft, the output shaft, or a member of the third planetary gear set.
In still another aspect of the invention, the four clutches are selectively engageable in combinations of two to yield at least five forward speed ratios and one reverse speed ratio.
The above objects and other objects, features, and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.
REFERENCES:
patent: 4070927 (1978-01-01), Polak
patent: 5106352 (1992-04-01), Lepelletier
patent: 5542889 (1996-08-01), Pierce et al.
patent: 5599251 (1997-02-01), Beim et al.
patent: 5692988 (1997-12-01), Beim et al.
patent: 5879264 (1999-03-01), Raghavan et al.
patent: 5951432 (1999-09-01), Wehking et al.
patent: 5984825 (1999-11-01), Hebbale et al.
patent: 5997429 (1999-12-01), Raghavan et al.
patent: 6007450 (1999-12-01), Raghavan et al.
patent: 6053839 (2000-04-01), Baldwin et al.
patent: 6056665 (2000-05-01), Raghavan et al.
patent: 6071208 (2000-06-01), Koivunen
patent: 6083135 (2000-07-01), Baldwin et al.
patent: 6422969 (2002-07-01), Raghavan et al.
patent: 6514170 (2003-02-01), Kao et al.
patent: 6530858 (2003-03-01), Usoro et al.
patent: 4313289 (1994-10-01), None
Lee Chunhao J.
Raghavan Madhusudan
Usoro Patrick Benedict
Ho Ha
Marra Kathryn A.
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