Fabrication of supported polycrystalline abrasive compacts

Abrasive tool making process – material – or composition – Miscellaneous

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51295, 51309, B24D 300

Patent

active

049447726

ABSTRACT:
Disclosed is a process for fabricating a supported polycrystalline diamond or CBN bi-layer compact which comprises forming a sintered polycrystalline or CBN compact which preferably is a thermally-stable compact. A cemented carbide support is separately formed. The compact and the support then are mated with a layer of diamond or CBN crystals having the largest dimension of between about 30 and 500 micrometers interposed therebetween. A source of catalyst/sintering aid material is provided in association with the layer of interposed crystals. The entire assembly then is subjected to HP/HT conditions and for a time adequate for converting the diamond or CBN crystals into a polycrystalline diamond or CBN layer and for producing the bi-layer supported compact of the present invention.

REFERENCES:
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patent: 3407445 (1968-10-01), Strong
patent: 3743489 (1973-07-01), Wentrof, Jr. et al.
patent: 3745623 (1973-07-01), Wentrof, Jr.
patent: 3767371 (1973-10-01), Wentrof, Jr. et al.
patent: 4188194 (1980-02-01), Corrigan
patent: 4224380 (1980-09-01), Bovenkerk et al.
patent: 4673414 (1987-06-01), Lavens et al.

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