Fabrication of refractory insulating materials consisting essent

Compositions: ceramic – Ceramic compositions – Pore-forming

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501 90, 501 97, 501 99, 4283139, 4283155, 428404, 428406, 523325, 523218, 264 60, 264DIG6, 264 291, 264 293, C04B 3800, C04B 3554, C04B 3556, C04B 3558

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047693487

ABSTRACT:
A process for fabrication of refractory insulating materials wherein essentially pure silica shells are mixed with a polymeric graphite precursor dissolved in a solvent. The resulting slurry is placed in a forming mold, and the solvent is evaporated to form a polymeric matrix containing the shells as a dispersion. This matrix is pyrolized under an inert or reducing atmosphere to decompose the polymer and form a first product consisting essentially of a carbon matrix containing a dispersion of silica shells. To enhance refractory characteristics, such first product is fired at high temperature in an inert or reducing atmosphere to form a second product consisting of a carbon matrix containing a dispersion of SiC-lined voids, or in a nitrogen atmosphere to form a third product consisting of the carbon matrix containing a dispersion of Si.sub.3 N.sub.4 -lined voids.

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patent: 4077921 (1978-03-01), Sharpe et al.
patent: 4481179 (1984-11-01), Wei
patent: 4619905 (1986-10-01), Natausohn et al.

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