Fabrication of integrated circuits utilizing thick high-resoluti

Chemistry: electrical and wave energy – Processes and products – Vacuum arc discharge coating

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204192EC, 156643, 156656, 156657, 1566591, H01L 21312

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active

042447992

ABSTRACT:
In an integrated circuit fabrication sequence, a relatively thick sacrificial layer (18) is deposited on a nonplanar surface of a device wafer in which high-resolution features are to be defined. The thick layer is characterized by a conforming lower surface and an essentially planar top surface and by the capability of being patterned in a high-resolution way. An intermediate masking layer (22) and then a thin resist layer (20) are deposited on the top surface of the sacrificial layer, the thickness of the resist layer being insufficient by itself to provide adequate step coverage if the resist layer were applied directly on the nonplanar surface. A high-resolution pattern defined in the resist layer is transferred into the intermediate masking layer. Subsequently, a dry processing technique is utilized to replicate the pattern in the sacrificial layer. A high-resolution pattern with near-vertical sidewalls is thereby produced in the sacrificial layer. By means of the patterned sacrificial layer, high-resolution features are then defined in the underlying nonplanar surface.

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