Fabrication of boron sputter targets

Metal fusion bonding – Process – Metal to nonmetal with separate metallic filler

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2281245, 2282628, 20419215, 20419216, B23K 3100, B23K10136, C23C 1434

Patent

active

053929810

ABSTRACT:
A process for fabricating high density boron sputtering targets with sufficient mechanical strength to function reliably at typical magnetron sputtering power densities and at normal process parameters. The process involves the fabrication of a high density boron monolithe by hot isostatically compacting high purity (99.9%) boron powder, machining the boron monolithe into the final dimensions, and brazing the finished boron piece to a matching boron carbide (B.sub.4 C) piece, by placing aluminum foil there between and applying pressure and heat in a vacuum. An alternative is the application of aluminum metallization to the back of the boron monolithe by vacuum deposition. Also, a titanium based vacuum braze alloy can be used in place of the aluminum foil.

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patent: 5032468 (1991-07-01), Dumont et al.
patent: 5180478 (1993-01-01), Hughes
patent: 5215639 (1993-06-01), Boys

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