Fabrication including sol-gel processing

Glass manufacturing – Processes of manufacturing fibers – filaments – or preforms – Process of manufacturing optical fibers – waveguides – or...

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65 172, 65901, 501 12, 501 54, 264 121, 264621, C03B 802, C03B 37016

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059448660

ABSTRACT:
The invention provides an alternative to conventional sol-gel methods that utilize undesirably high amounts of a stabilizing agent such as TMAH and a gelling agent such as methyl formate. The method involves the steps of (a) providing a colloidal silica dispersion containing a stabilizing/gelling agent, where only a portion of the molecules of the agent ionize, and (b) subsequently adding to the silica dispersion a pH-reducing additive. The stabilizing/gelling agent has a dual function. The agent, e.g., an amine, initially acts as a stabilizer in the silica dispersion in that a portion of its molecules ionize, while an appreciable amount of the agent remains non-ionized. The agent later transforms in situ to a gelling agent upon addition of a pH-reducing additive. Specifically, as the pH-reducing additive lowers the pH to values at or around the pK.sub.a of the stabilizing/gelling agent, more of the agent's molecules are ionized, these cations contributing to charge neutralization, and thus gellation, of the colloidal silica particles.

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