Fabric-reinforced ceramic matrix composite material

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156245, B32B 3100

Patent

active

049369393

ABSTRACT:
A graphite fabric-reinforced ceramic matrix composite material is fabricated from multiple plies of graphite fabric saturated with a slurry of an aqueous alkali silicate and a powdered ceramic. The slurry-saturated plies, laid up on a pattern, are vacuum-bagged and cured at elevated temperatures, either in an oven, or, in a preferred embodiment, in an autoclave under elevated pressure. In a preferred embodiment, the fibers of the graphite fabric are metal-plated to provide an outer surface metallization for improved bonding with the alkali silicate. The result is a composite material with the mechanical and thermal characteristics necessary for use in molding tools for the fabrication of other structures made of high temperature composite materials.

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patent: 4133928 (1979-01-01), Riley et al.
patent: 4284664 (1981-08-01), Rauch, Sr.
patent: 4316925 (1982-02-01), Delmonte
patent: 4482385 (1984-11-01), Satkowski et al.
patent: 4666520 (1987-05-01), Bright et al.

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