Expandable graft

Prosthesis (i.e. – artificial body members) – parts thereof – or ai – Arterial prosthesis – Stent structure

Reexamination Certificate

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Reexamination Certificate

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06436133

ABSTRACT:

This invention relates to an improved expandable intraluminal graft for use within a body passageway, duct, blood vessel or other cavity and, more particularly, expandable intraluminal grafts which are particularly useful for repairing blood vessels narrowed or occluded by disease. Here after the terms graft and stent are interchangeable.
BACKGROUND OF THE INVENTION
Heart disease is still one of the most prevalent medical ailment in the world. Intraluminal endovascular grafting, a type of angioplasty procedure, has been demonstrated by experimentation to present a possible alternative to conventional vascular surgery and is used to treat heart disease. Intraluminal endovascular grafting involves a tubular prosthetic graft and its' delivery within the vascular system. Advantages of this method over conventional vascular surgery include obviating the need for surgically exposing, incising, removing, replacing, or bypassing the defective blood vessel. Almost 20 million angioplasty or related procedures involving occluded vasculature have been preformed worldwide. About 30% of these angioplasties fail within 30 days. These failures typically require the procedure to be repeated.
Several years ago, a product called a stent, named after Charles Stent, was introduced for use in angioplasty procedures. The stent reduced the angioplasty failure rate to about 15 percent. A stent is an expandable metal tubular device that is mounted over an angioplasty balloon and deployed at the site of coronary narrowing. The balloon is inflated to expand the stent so as to physically open and return patency to the body passageway, duct or blood vessel. The balloon is then deflated and the stent is permanently disposed to retain the passageway, duct or blood vessel open. The first generation of expandable stents did not offer a controllable radial expansion. An improved stent is disclosed in United States Letters Patent No. 4,733,665. The stent disclosed in the '665 patent overcame the problem associated with controlled expansion of the stent. In prior art, there was no control over the final, expanded configuration of the stent. For instance, the expansion of a particular coiled spring-type stent was predetermined by the method of manufacturing, material and delivery system. In the case of self-expanding intraluminal grafts, or prostheses, formed of a heat sensitive material which expands upon exposure to core body temperature, the amount of expansion was predetermined by the heat expansion properties of the particular alloy utilized in the manufacture of the intraluminal graft. Thus, once the foregoing types of intraluminal grafts were expanded at the desired location within a body passageway, such as within an artery or vein, the expanded size of the graft can not be increased. If the diameter of the desired narrow lumened body passageway had not been determined correctly, the graft might not expand enough to contact the interior surface of the body passageway, so as to be secured thereto. The stent disclosed in the '665 patent overcame the problems associated with these past stent designs.
The stent based upon the '665 patent is currently being used in angioplasty procedures. Stents, including the stent of the '665 patent, are presently used in approximately 30-60 percent of all angioplasty procedures. However, these stents have several other short comings which contribute to the procedural failure rates. The currently used stents are not readily visible under fluoroscopic guidance procedurally. Stent placement is hindered as a result of poor visibility. These stents of prior art also shorten longitudinally after radial expansion, which is not desirable for its' intended use.
In view of the present stent technology, there is a need and demand for a stent that has improved procedural success rates, has higher viability under fluoroscopy in vivo and retains its' longitudinal dimensions from its' original pre-expanded configuration to the expanded state.
SUMMARY OF THE INVENTION
This invention pertains to an improved expandable intraluminal graft that is designed to meet the present day needs and demands relating to intraluminal grafts. The present invention includes a tubular shaped member having first and second ends and a wall surface disposed between the first and second ends, the wall surface being formed by a plurality of intersecting elongated members, at least some of the elongated members intersecting with one another intermediate the first and second ends of the tubular shaped member; the tubular shaped member having a first diameter which permits intraluminal delivery of the tubular shaped member into a body passageway having a lumen; and the tubular shaped member having a second, expanded diameter, upon the application from the interior of the tubular shaped member of a radially, outwardly extending force, which second diameter is variable and dependent upon the amount of radially outward force applied to the tubular shaped member, whereby the tubular shaped member may be expanded to expand the lumen of the body passageway while retaining its original length.
Another feature of the present invention is that the plurality of elongated members may be a plurality of wires, and the wires may be fixedly secured to one another where the wires intersect with one another.
Yet another feature of the present invention is that the plurality of elongated members may be a plurality of thin bars which are fixedly secured to one another where the bars intersect with one another.
Still yet another feature of the present invention is that the elongated members form a plurality of parallelograms which upon expansion, retain the original longitudinal length of the graft.
Another feature of the present invention is that the graft includes two sets of slots arranged with respect to one another to maintain the original longitudinal length of the graft when the graft is expanded.
Yet another feature of the present invention is that the graft is formed by an etching process and/or by laser cutting.
Still another feature of the present invention is that the intraluminal graft member may have a biologically inert coating on its wall surface. The coating can be used to reduce infection, irritation and/or rejection of the intraluminal graft.
Still yet another feature of the present invention is that the intraluminal graft, upon expansion, substantially maintains its original longitudinal length.
Another feature of the present invention is that the intraluminal graft includes at least two tubular members that are connected together by at least one connector that allows transverse bending and flexibility invariant to the plane of bending.
Still another feature of the present invention is that the connector is a “U” shaped connector.
Yet another feature of the present invention is that the tubular shaped member is made of and/or includes a material that is more visible under fluoroscopy in vivothan currently available stents. The tubular member may include a special material such as gold to enhance the visibility of the tubular member in a body passageway, duct, blood vessel, etc..
Still yet another feature of the present invention is the material to make the tubular member visible under fluoroscopy. Preferably, this is accomplished by adhering, mounting, welding or abrasing a second material to the outer surface of the tubular member so as to only come in contact with the inner luminal surface of the vessel and not any blood borne components that could accelerate stent failure rates.
Another feature of the present invention is the material used to make the tubular member visible under fluoroscopy is located on the outer surface of the tubular member located at both ends of the tubular member. This shows were the tubular member both begins and ends thus enhancing the critical placement of the stent so as not to accelerate the failure rate.
Yet another feature of the present invention is the material used to make the tubular member visible under fluoroscopy. is located on the oute

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