Exhaust gas sampling device

Measuring and testing – Sampler – sample handling – etc. – With heating or cooling

Reexamination Certificate

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Reexamination Certificate

active

06615678

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an exhaust gas sampling system used in a system of measuring PM in the exhaust gas, which performs the quantitative analysis of PM (Particulate Matter such as soot) included in the gas discharge from a diesel engine or the like mounted on an automobile.
2. Background Art
As one of the methods for measuring PM in the above described exhaust gas, there is a method according to the filter gravimetric method. Then, in the case of performing the measurement of this kind, an exhaust gas sampling system of the partial dilution total sampling system is used, where for example, part of the exhaust gas is divided and introduced into the dilution tunnel as the sample gas, and this sample gas (exhaust gas) is diluted by the air for dilution in the dilution tunnel, and the total amount or a partial amount of this diluted exhaust gas is arranged to flow in the measurement flow passage provided in the filter for the collection of PM.
The above described exhaust gas sampling system has previously been constructed as shown in FIG.
2
. That is, in
FIG. 2
, reference numeral
1
denotes a diesel engine mounted on an automobile as the source of the exhaust gas, and reference numeral
2
denotes an exhaust tube as an exhaust gas flow passage communicating with this. Reference numeral
3
denotes an exhaust gas sampling tube inserted and connected to the exhaust tube
2
for sampling part of the exhaust gas G flowing in the exhaust tube
2
, and the downstream side thereof is connected to a dilution tunnel
4
that dilutes the total amount of the sampled exhaust gas G. Reference numeral
5
denotes a supply tube of the dilution air A connected to the upstream side of this dilution tunnel
4
.
Reference numeral
6
denotes a gas flow passage which is connected to the downstream side of the dilution tunnel
4
and in which the diluted sample gas S flows, and the downstream side of this gas flow passage
6
is branched into two flow passages
7
,
8
, and to the respective flow passages
7
,
8
, filters
9
,
10
for collecting PM included in the sample gas S are provided, and one flow passage
7
is constructed as a measurement gas flow passage for letting the exhaust gas flow when sampling PM, and furthermore, the other flow passage
8
is constructed as a by-pass flow passage for letting the exhaust gas flow when not sampling PM, respectively. Furthermore, among the filters
9
,
10
, one filter
9
is the measuring filter, and the other filter
10
is the dummy filter.
Reference number
11
denotes a three-way solenoid valve as flow passage switching means provided on the downstream side of the sample gas flow passage
7
and the by-pass flow passage
8
, and the downstream side thereof is connected to a gas flow passage
12
, and to this gas flow passage
12
, a suction pump, for example, a Roots-blower pump
13
that can change the suction power by the rotational speed control, and a flow meter, for example, a Venturi flow meter
14
that has a high measuring accuracy are provided in this order. Furthermore, as the flow meter
14
, a mass flow meter containing a laminar flow meter or a hot wire type flow meter can also be used.
In the exhaust gas sampling device with the above described construction, in the steady operation state where the rotational speed and the torque of the engine
1
are nearly constant, the diluted sample gas S flows in the measurement gas flow passage
7
, and in the case of the transient operation state where the rotational speed and the torque of the engine
1
are changed, or when the rotational speed or the torque of the engine
1
is changed to move to a different rotational speed or a torque, the flow passage is switched so that the diluted sample gas S may flow in the by-pass flow passage
8
.
The main components of PM included in the exhaust gas G discharged from the engine
1
are the dry soot (hereafter, referred to simply as soot) that is the carbon grain, the soluble organic fraction (hereafter, referred to simply as SOF), and the sulfates (matter made of the sulfur oxide connected to water). Then, the temperature of the exhaust gas G discharged from the engine
1
and flowing in the exhaust tube
2
reaches 400-600° C. at most, and under such a high temperature, the components of PM such as the above described soot, SOF, or sulfates are gaseous. On the other hand, in the gas sampling device of the partial dilution total sampling system, the exhaust gas sampling tube
3
has, for example, a length of about 0.05 to 1.5 m and an inside diameter of about 6 to 10 mm, and the flow rate of the gas flowing in this is 2 to 20 L/minute, which is a comparatively small flow rate.
Accordingly, when the exhaust gas G flowing in the exhaust tube
2
flows into the above described exhaust gas sampling tube
3
, if there is a difference in temperature between the inner wall of the exhaust gas sampling tube
3
and the exhaust gas G, a so-called pholetic loss may occur, in which the PM component in the exhaust gas G is attached to the inner wall of the exhaust gas sampling tube
3
, or the PM component that has been once attached is removed again and gasified. Thus, when the PM component is attached or separated again at the inner wall of the exhaust gas sampling tube
3
, a deviation occurs in the weight of PM collected by the measuring filter
9
, especial the SOF component which is easily vaporized by the temperature of the wall because SOF is evaporated by high temperature and a large error is included in the measurement result of PM measured by the filter gravimetric method or the like.
Therefore, in the prior art, the exhaust tube
2
has previously been warmed to a proper temperature by using the heat of the exhaust gas in the engine warming up operation before the test, and in the meantime, the exhaust gas sampling tube
3
has been heated at a certain temperature, or the dilution tunnel
4
has also been temperature-controlled to have a proper temperature.
However, as mentioned above, even when the exhaust gas sampling tube
3
is temperature-controlled, the above described deviation has not sufficiently been restrained. The reason is that even in the steady state operation, in the actual test, several different rotational speeds and torques are combined in turn, and in the test in the transient state, they are all the more in such a situation, and the rotational speed of the engine
1
is not always constant. Furthermore, the amount of the exhaust gas G from the engine
1
is not always constant, and the temperature of the exhaust gas G is also not always constant.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an exhaust gas sampling device, which restrains the gasifying of PM included in the exhaust gas by preventing the PM from being attached to or separated again from the inner wall of the exhaust gas sampling tube and as a result of that, suitably helps the PM to be sampled accurately.
In carrying out the above object, an exhaust gas sampling device is provided and is made in such a way where an exhaust gas sampling tube for sampling part of the exhaust gas is connected to an exhaust tube in which the above described exhaust gas from the source of the exhaust gas flows, wherein the temperature of the above described exhaust gas sampling tube is controlled according to a certain relational expression in which the temperature of the exhaust gas flowing in the above described exhaust tube is a parameter.
Further, in carrying out the above object, an exhaust gas sampling device is provided and is made in such a way where an exhaust gas sampling tube for sampling part of the exhaust gas is connected to an exhaust tube in which the above described exhaust gas from the source of the exhaust gas flows, and the downstream side of this exhaust gas sampling tube is connected to a dilution tunnel, wherein a temperature sensor for measuring the temperature of the exhaust gas flowing in the interior thereof is provided to the above described exhaust tube an

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