Refrigeration – With vehicle feature – Occupant-type vehicle
Reexamination Certificate
2003-05-05
2004-04-13
Tapolcai, William E. (Department: 3744)
Refrigeration
With vehicle feature
Occupant-type vehicle
C062S259100
Reexamination Certificate
active
06718784
ABSTRACT:
CROSS REFERENCE TO RELATED APPLICATIONS
This application is related to the following pending applications being concurrently filed herewith and assigned to the assignee of the present invention:
Our
Docket
Title
No.:
Modular Rooftop Air Conditioner for a Bus
210_546
Modular Bus Air Conditioning System
210_545
Supply Air Blower Design in Bus Air Conditioning Units
210_549
Bus Rooftop Condenser Fan
210_550
Method and Apparatus for Refreshing Air in a Bustop Air
210_548
Conditioner
Coil Housing Design for a Bus Air Conditioning Unit
210_547
Integrated Air Conditioning Module for a Bus
210_558
Fresh Air Intake Filter and Multi Function Grill
210_554
Integrated Air Conditioning Module for a Bus
210_557
Modular Air Conditioner for a Bus
210_561
Modular Air Conditioner for a Bus Rooftop
210_562
Evaporator Section for a Modular Bus Air Conditioner
210_564
Wide Evaporator Section for a Modular Bus Air
210_565
Conditioner
Condensate Pump for Rooftop Air Conditioning Unit
210_568
Condensate Removal System Rooftop Air Conditioning
210_551
Modular Rooftop Unit Supply Air Ducting Arrangement
210_577
Configuration for Modular Bus Rooftop Air Conditioning
210_595
System
Unibody Modular Bus Air Conditioner
210_596
BACKGROUND OF THE INVENTION
This invention relates generally to air conditioning systems and, more particularly, to an air conditioning system for the rooftop of a bus.
The most common approach for air conditioning a bus is to locate the air conditioning components on the rooftop thereof. Inasmuch as power is available from the engine that drives the bus, it has become common practice to locate the air conditioning compressor near the drive engine such that the drive engine is drivingly connected to the compressor, with the compressor then being fluidly interconnected to the air conditioning system on a rooftop of a bus. This, of course, requires rather extensive piping between the engine compartment and the air conditioning unit, thereby increasing installation and maintenance costs.
Another problem with such existing systems is that the speed that the compressor is driven is dependent on the speed in which the drive engine is running. Thus, when the drive engine is idling in a parking lot, for example, the compressor is running at a relatively slow speed which may not be sufficient to provide the desired degree of air conditioning. It is therefore generally necessary to oversize the compressor in order to obtain the performance needed under these conditions.
Others problems associated with such a motor driven compressor system is that the open drive compressor needs a shaft seal and a mechanical clutch, both of which are subject to maintenance problems. Further, since DC power is available on a bus, DC motors have been used for the air conditioning system. In general, DC motors are not as reliable as AC motors since they have brushes that wear out, and brushless motors are relatively expensive.
In addition to the problems discussed hereinabove, it is recognized, that because the wide variety of bus types and application requirements, it has been necessary to provide many different types and variations of air conditioning systems in order to meet these different requirements and vehicle interfaces. As a result, the manufacturing and installation costs, and sustaining engineering resources that are necessary in order to properly maintain and service these units, are relatively high.
Traditionally, the condenser coils and fans have been located near the centerline of the bus rooftop, whereas the evaporator coils and fans are closer to the lateral sides of the rooftop. Further, the evaporator fans are of the draw-through type wherein the evaporator fans are placed downstream of the coils and act to draw the conditioned air from the coils. This provides a uniform velocity distribution at the coil but leads to undesirable high jet flow leaving the fan and subsequently pushing into the bus ducting system. Also, because of the need to have the fan outboard of the coil, it has been necessary to place the coil more toward the center of the bus than might be otherwise desired.
It is therefore an object of the present invention to provide an improved bus rooftop air conditioning system.
Another object of the present invention is the provision for a bus air conditioning system which is effective at all engine operating speeds of the bus, while at the same time does not require an oversized compressor.
Yet another object of the present invention is the provision for reducing the manufacturing, installation, and maintenance costs of a bus air conditioning system.
Still another object of the present invention is the provision in an evaporator section of a bus rooftop air conditioning system for locating the evaporator coil more toward the lateral edges of the bus.
Yet another object of the present invention is the provision for a bus rooftop air conditioning system which is economical to manufacture and effective in use.
These objects and other features and advantages become more readily apparent upon reference to the following descriptions when taken in conjunction with the appended drawings.
SUMMARY OF THE INVENTION
Briefly, in accordance with one aspect of the invention, an air conditioning module is assembled with its condenser coil, evaporator coil and respective blowers located within the module and so situated that a standard module can accommodate various installation interfaces with different types and locations of return air and supply air ducts on a bus.
In accordance with another aspect of the invention, each of a plurality of modules are installed in a centered relationship with respect to a longitudinal centerline of the bus and extend transversely across the width of the bus. The number and length of modules is dependent of the total air conditioning capacity requirement of the bus.
By yet another aspect of the invention, each of the modules include all the necessary components with electrical power being provided to the electrical components by an inverter/controller that is powered by an engine driven generator.
By another aspect of the invention, the evaporator blower is placed inboard of the evaporator coils and acts to blow air from the return air duct through the coils to be cooled.
By still another aspect of the invention the evaporator section of the module has a return air plenum that spans a substantial width of the bus to thereby accommodate various sizes and types of return air interface requirements.
By yet another aspect of the invention the evaporator section of each module has two different vertical levels to accommodate the respective incoming flows of return air and replenishing fresh air, and includes a mixer for selectively varying the amount of each which passes to the fan and then to the evaporator coil.
In the drawings as hereinafter described, a preferred embodiment is depicted; however various other modifications and alternate constructions can be made thereto without departing from the true sprit and scope of the invention.
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Ali Mohammad M.
Carrier Corporation
Tapolcai William E.
Wall Marjama & Bilinski LLP
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