Erosion-resistant thermal barrier coating

Coating processes – Coating by vapor – gas – or smoke – Plural coatings applied by vapor – gas – or smoke

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4274193, C23C 1600

Patent

active

053505999

ABSTRACT:
An article is protected by a thermal barrier coating system. The article includes a substrate having an outer surface and a thermal barrier coating system deposited upon the substrate. The thermal barrier coating system includes a porous region wherein the ceramic is present as a porosity-containing columnar grain structure extending substantially perpendicular to the substrate surface, and an erosion-resistant densified region overlying the porous region. The thermal barrier coating is preferably applied by rotating the substrate past a deposition source to deposit the columnar grains, and then halting or slowing the rotation while continuing the deposition of the erosion-resistant region.

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