Environmentally robust liquid crystal polymer coated optical...

Optical waveguides – Optical transmission cable – Tightly confined

Reexamination Certificate

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C385S094000, C385S088000, C385S100000, C385S128000, C385S109000

Reexamination Certificate

active

07570853

ABSTRACT:
The invention relates to high-strength, abrasion-resistant optical fiber cable having a supplemental layer consisting essentially of a liquid crystal polymer (LCP) to enhance the cable's tensile strength and hermetically seal it, and an outermost encasing layer to protect the LCP supplemental layer from damage that could otherwise diminish the tensile strength or destroy the moisture barrier properties of the cable gained by adding the supplemental liquid crystal polymer layer. The encasing layer is preferably a thin layer of a smooth, non-crystalline thermoplastic that can be easily removed with chemicals that do not affect the properties of the supplemental layer so that the supplemental layer can be made accessible for promoting the formation of hermetically sealed interfaces between the cable and other structures. Cross-head extrusion methods for coating optical fibers with LCP and encasing layers are described along with laser and ultrasonic bonding techniques for fabricating hermetic packages.

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Yang, Rui, “Liquid Crystal Polymers”, Advanced Packaging, Mar. 2002.
Lusignea, Richard W., “Liquid Crystal Polymers: New Barrier Materials For Packaging”, Advanced Packaging, Oct. 1997.

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