Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient
Patent
1997-03-31
1998-11-17
Zimmerman, John J.
Stock material or miscellaneous articles
All metal or with adjacent metals
Having composition, density, or hardness gradient
428629, 428680, 148277, 148537, 416241R, B32B 1504, F01D 528, C23C 1028, C23C 1060
Patent
active
058373853
ABSTRACT:
An environmental coating and a method for forming the coating on a nickel aluminide component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The environmental coating includes a metal that has been diffused into the surface of the nickel aluminide component, and an aluminum oxide layer on the surface of the nickel aluminide component. According to this invention, the metal is one or more noble metals, chromium and/or an MCr alloy, and forms a diffusion region comprising noble metal-aluminides and/or chromium-aluminides. The environmental coating optionally contains up to about 1.0 atomic percent of at least one oxygen-active element, such as yttrium, hafnium, zirconium and/or cerium. According to the invention, the environmental coating need only consist of the diffusion region and the aluminum oxide layer, and therefore does not require additional environmentally-resistant layers (e.g., diffusion aluminides or MCrAlY coatings) to protect the underlying nickel aluminide substrate.
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Lahrman David F.
Schaeffer Jon C.
General Electric Company
Hess Andrew C.
Narciso David L.
Zimmerman John J.
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