Enhanced brightness light emitting device spot emitter

Active solid-state devices (e.g. – transistors – solid-state diode – Incoherent light emitter structure – With reflector – opaque mask – or optical element integral...

Reexamination Certificate

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C257S099000

Reexamination Certificate

active

06730940

ABSTRACT:

BACKGROUND
1. Field of Invention
The present invention relates generally to increasing the brightness of a light emitting diode light source.
2. Description of Related Art
FIG. 1
illustrates a lens
12
transmitting light generated by a light source
10
such as a light emitting diode. A key issue in designing light sources to be used with optical systems comprised of passive optical imaging elements, such as lens
12
, is illustrated in FIG.
1
. Only light emitted from the source area that is consistent with the optical invariant or etendue of lens
12
can be usefully focused onto the target area
20
(for example, a transparent microdisplay). The etendue of a given optical system is defined as:
E
=∫∫(cos &thgr;)
dAd&OHgr;
  (1)
where &thgr; is the angle between the normal to the surface element dA and the centroid of the solid angle element d&OHgr;. Etendue is a geometric property of the optics related to the divergence and cross-sectional area of the beam. The etendue cannot be decreased for if it were, the energy density at the image could exceed that of the source, violating the second law of thermodynamics.
Source
10
may be, for example, a light emitting diode (LED), which emits light in all directions from both the top and side surfaces. As illustrated in
FIG. 1
, only light
16
emitted from the center of the top surface of source
10
and within the cone accepted by the lens can be focused on the target
20
. Light
14
emitted from the sides of light source
10
, emitted from the top of source
10
far from lens
12
, and emitted near lens
12
but at an angle outside the etendue-limit, is not utilized by lens
12
, and is lost. In the case of a light emitting diode light source
10
, as the area of source
10
increases, in general the total light emitted from source
10
may also increase. However, the etendue of lens
12
imposes a maximum value on the amount of light flux that an optical system using lens
12
can utilize, regardless of how large light source
10
is made.
There are several ways to increase the amount of usefully captured light in an optical system. First, a lens with a larger diameter
20
may be used. However, as the diameter of a lens increases, the cost of the lens increases. Thus, it is desirable to limit the size of the lenses in an optical system, in order to control the cost.
Second, the light flux per unit area of the light source may be increased. In the case of a light emitting diode light source, the amount of light generated per unit area is generally proportional to the electrical current density in the light generating layers of the device. Thus, the light per unit area may be increased by increasing the current density. However, the efficiency of light emitting diodes usually falls at high current densities due to, for example, heating effects, saturation in the light emitting layers of the charge carriers that recombine to produce light, or the loss of confinement of the charge carriers that recombine to produce light. The loss of light generating efficiency at high current density limits the amount of light generated per unit area that can be created in a light emitting diode.
SUMMARY
In accordance with embodiments of the invention, the amount of usefully captured light in an optical system may be increased by concentrating light in a region where it can be collected by the optical system.
In some embodiments, a light emitting device includes a transparent substrate having a first surface and a second surface opposite the first surface, a region of first conductivity type overlying the first surface of the substrate, an active region overlying the region of first conductivity type, and a region of second conductivity type overlying the active region. A reflective material overlies a portion of the second surface of the substrate and has an opening through which light exits the device. The reflective material may be, for example, a reflective metal, a non-specular paint, or part of an optical structure separated from the substrate by a layer of transparent material. The transparent material may be index-matched to the substrate. A wavelength-converting material may cover the portion of the second surface of the substrate not covered by the reflective material.
In some embodiments, a light emitting device includes a substrate, a plurality of semiconductor layers overlying the substrate, and a contact disposed on a first surface of the plurality of semiconductor layers. Light is extracted from the device through the first surface. A reflective material overlies a portion of the first surface and has an opening through which light exits the device.
In some embodiments, a light emitting device includes a transparent member with a first surface and an exit surface. At least one light emitting diode is disposed on the first surface. The transparent member is shaped such that light emitted from the light emitting diode is directed toward the exit surface. In some embodiments, the transparent member has two surfaces that form a wedge, with the apex of the wedge opposite the exit surface, and two parallel surfaces. LEDs are disposed on the two surfaces that form a wedge, and the two parallel surfaces are coated with reflective material.


REFERENCES:
patent: 3877052 (1975-04-01), Dixon et al.
patent: 3968564 (1976-07-01), Springthorpe
patent: 6229160 (2001-05-01), Krames et al.
patent: 6323063 (2001-11-01), Krames et al.
patent: 2-39578 (1990-02-01), None

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