Engine hood assembly

Land vehicles: bodies and tops – Bodies – Door or window with specified vehicle feature

Reexamination Certificate

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Details

C296S191000, C296S901010

Reexamination Certificate

active

06227606

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an engine hood assembly and, more particularly, to a body panel having an inner and outer skin interconnected by a light weight spacer in order to provide sufficient structural support to the body panel.
2. Discussion
Present automotive vehicle body panels typically include inner and outer skins each stamped of a sheet metal. The outer skin provides a decorative appearance to the vehicle, while the inner skin provides additional structural support. Typically, the inner and outer skins are interconnected by hemming the outer skin over the edges of the inner skin, thereby forming a unitary vehicle body panel. Although such body panel construction has been utilized for an extensive period, automotive designers continuously strive to reduce vehicle weight and cost and to improve the structural capabilities of the body panels.
Thus, it is an object of the present invention to provide a vehicle body panel which reduces the weight of a comparably sized conventional body panel.
It is a further object of the present invention to provide a body panel having an outer skin formed of a metal or composite material interconnected to an inner skin formed of a thin, flexible material, where the inner and outer skins are joined by a honeycombed spacer.
SUMMARY OF THE INVENTION
This invention is directed to a body panel for a vehicle. The body panel includes an outer skin and an inner skin. A structural spacer interconnects the inner and the outer skins and is bonded to both the inner skin and the outer skin. The structural spacer is formed of a material which is lighter in weight than both the inner and the outer skins. A foam bonding material is interposed between the structural spacer and the inner and outer skins. The foam bonding material bonds the structural spacer to the inner and outer skins.
These and other advantages and features of the present invention will become readily apparent from the following detailed description, claims and drawings.


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