Engine coolant flow controlling valve

Fluid handling – Systems – Multi-way valve unit

Patent

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Details

13762548, 137872, F16K 1106

Patent

active

044691335

DESCRIPTION:

BRIEF SUMMARY
TECHNICAL FIELD

The present invention relates to valves for controlling engine coolant flow to heat exchangers in automotive vehicle heating systems and more particularly to coolant control valves constructed to bypass engine coolant around the heat exchanger while controlling the flow.


BACKGROUND ART

Automotive vehicles driven by liquid cooled engines generally employ a passenger compartment heating system having a flow tube type heat exchanger (heater core) through which engine coolant flows. Air passing over the heater core is heated and directed into the passenger compartment to warm the compartment. The coolant flow rate through the heater core affects the amount of heat transferred into the passenger compartment. Coolant control valves have been employed for governing the coolant flow through the heater cores to control passenger compartment temperatures.
Liguid cooled automotive vehicle engines generally employ a coolant composed of at least 50% ethylene glycol, or an equivalent compound, and water. Ethylene glycol prevents the coolant from freezing in cold climates, or seasons, and is usually thought of as an "antifreeze" additive; however, ethylene glycol is an extremely effective wetting agent. As such, ethylene glycol greatly increases the ability of engine coolant to gain or lose heat while flowing through engine cooling passages or heat exchanger tubes, even though the heat capacity of ethylene glycol is not as great as that of water. Thus the presence of ethylene glycol in engine cooling systems is desirable regardless of ambient atmospheric temperatures.
Engine coolant systems typically contain abrasive particulate matter which circulates with the coolant. The particulates, together with ethylene glycol, tend to foul coolant flow control valves. Fouled valves can stick, or jam, in a particular position and fail to control the coolant flow in response to passenger compartment temperature. This nearly invariably results in vehicle occupant discomfort and necessitates control valve repair or replacement.
Engine coolant flow control valves have been proposed in which variable proportions of the coolant flowing to the control valve bypasses the heater core. Examples of such valves are disclosed by U.S. Pat. Nos. 3,477,498 and 4,195,777. Valves of the sort disclosed by these patents are of relatively complex construction in that they contain many component parts including multiple valving members and are not easily assembled. Such valves can be relatively expensive to purchase, particularly as replacement parts, and are sometimes subject to being fouled and rendered inoperative by materials in the engine coolant flowing through them. In addition the pressure drop of the coolant flowing through the valve can change substantially between the heating condition and the bypass condition.


DISCLOSURE OF THE INVENTION

The present invention provides a new and improved engine coolant flow controlling valve assembly wherein engine coolant is supplied to a heater core in accordance with positioning a coolant flow controlling valving member between one position where flow to the heater core is maximized and a second position wherein coolant flow bypasses the heater core and communication with the heater core is blocked. The new flow control valve is constructed of a relatively few, simple and easily assembled elements, and resists sticking, jamming or other malfunctions resulting from prolonged exposure to the engine coolant.
In a preferred embodiment the coolant control valve comprises a valve housing, a ceramic valving member translatably movable in the housing between a first position wherein engine coolant flows through the heat exchanger and a second position wherein the valving member bypasses the coolant from the heat exchanger and returns it to the engine, a valving member operator assembly, and a valving member engaging assembly for sealing the valving member. The valve housing defines first and second ports opening into a valving member slide surface by which coolant is supplied to and deliver

REFERENCES:
patent: 1707692 (1929-04-01), Ter Beest
patent: 2828767 (1958-04-01), Barusch
patent: 3132669 (1964-05-01), Feldsted
patent: 3462244 (1969-08-01), Leisey
patent: 3788354 (1974-01-01), Symmons

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