Energy-conserving injection molding machine

Plastic article or earthenware shaping or treating: apparatus – Control means responsive to or actuated by means sensing or... – Mold motion or position control

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Details

4254501, 425589, 4254519, B29C 4580, B29C 4582

Patent

active

050529099

ABSTRACT:
A hydraulic injection molding machine incorporates a pump driven by a variable speed motor preferably of the brushless DC type. The machine controller outputs driving signals to adjust the speed of the motor so that the flow delivered by the pump substantially matches the hydraulic demand imposed during each phase of the machine operating cycle. The pump is preferably a variable displacement type and is connected to a fast responding pump control for selectively carrying out pressure compensation or flow compensation. The values of the motor driving signals are calculated so that the motor/pump combination is operated at or near maximum efficiency except when the pump control varies the displacement of the pump to effect pressure or flow compensation. Hydraulic transient response is further improved by connecting the output of the pump to an accumulator by way of a check valve.

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Article: "Closed-Loop Servohydraulics: Born to Automation", Ronald A. Hertzer and Michael W. Green: Plastics Machinery & Equipment, Nov. 1988, pp. 38-39.
Brochure: "VISTA Injection Molding Machines VH Series", Cincinnati Milacron, Inc., May 1988.
VISTA HYDRAULIC USER'S MANUAL, Cincinnati Milaron, Inc., Publication PM-421-1, Oct. 1988.
Article: "IMM Power Use Cut by 70%", Plastics World, Feb. 1986, p. 15.
Paper: "A Universal Controller for Parallel Pumps with Variable Frequency Drives", P. W. Hammond, The Volume of Conference Proceedings of I.E.E.E. Industry Application Society, 17th Annual Meeting, San Francisco, Calif., Oct. 4-7, 1982.
Article: "Using Industrial Hydraulics", T. C. Frankenfield, Second Ed. 1984, pp. 6-32, 6-40 through 6-46, 10-16 through 10-20.
Unpublished Cincinnati Milacron, Inc., documents describing VISTA Hydraulic Clamp Machines, 12 sheets.
"Installation and Operation Instruction Manual", Wertec Corporation, Model 2000 and 3000 Brushless Motor Controller.
Brochure: "The Most Unique Line of Brushless Drive Systems for the Industrial World", Wertec Corporation.

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