Catalyst – solid sorbent – or support therefor: product or process – Regenerating or rehabilitating catalyst or sorbent – Gas or vapor treating
Patent
1982-08-16
1984-05-22
Konopka, P. E.
Catalyst, solid sorbent, or support therefor: product or process
Regenerating or rehabilitating catalyst or sorbent
Gas or vapor treating
48197R, 208113, 208120, 208164, 502 39, 502 41, 502 50, B01J 2938, B01J 2120, C10G 1105, C10G 1104
Patent
active
044502419
ABSTRACT:
A process is disclosed for the conversion of high boiling oil feeds having a significant level of Conradson carbon components and metals to form lighter oil products by contacting the feed under catalytic conversion conditions with a catalyst containing one of a select group of metal additives to catalyze the endothermic removal of carbon with CO.sub.2. Conversion conditions are such that hydrocarbonaceous material and metals are deposited to deactivate the catalyst in the conversion zone. Deactivated catalyst is partially regenerated in the presence of carbon dioxide containing gas before or after oxygen regeneration at a temperature below 1600.degree. F. to provide a regenerated catalyst which is recycled to the conversion zone for further contact with fresh feed. The metal additive is present on the catalyst in an amount sufficient to catalyze the endothermic removal of carbonaceous material in the presence of a carbon dioxide rich gas at regeneration temperature below 1500.degree. F. The catalyst composition comprises a crystalline alumino-silicate dispersed in a solid matrix material and containing one or more of the metal additives. Metal additive may be introduced into the catalyst during the conversion process or during catalyst manufacture. Metal additives include water soluble inorganic metal salts, hydrocarbon soluble organo-metallic compounds of the select group of metals, and metal contaminants found in a high boiling residual oil feed.
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Hettinger, Jr. William P.
Hoffman James F.
Kovach Stephen M.
Ashland Oil Inc.
Kelly Richard L.
Konopka P. E.
Welsh Stanley M.
Willson, Jr. Richard C.
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