Surgery – Endoscope – With protective sheath
Reexamination Certificate
2002-01-04
2004-05-25
Flanagan, Beverly M. (Department: 3739)
Surgery
Endoscope
With protective sheath
C600S121000, C600S104000
Reexamination Certificate
active
06740030
ABSTRACT:
TECHNICAL FIELD
The present invention is directed toward endoscopic apparatus and methods, and more specifically, to endoscope assemblies having working channels with reduced bending and stretching resistance.
BACKGROUND OF THE INVENTION
Endoscopes are widely used for a variety of medical procedures. To improve their performance, endoscopes have been optimized in various ways to best accomplish their purpose. Examples of specialized endoscopes include angioscopes, colonoscopes, bronchoscopes, and arthroscopes.
One of the medical procedures that may be performed using an endoscope is obtaining a biopsy sample. 
FIG. 1
 shows a conventional endoscope assembly 
10
 used for obtaining a biopsy sample. The endoscope assembly 
10
 includes an endoscope 
20
 having an elongated insertion tube 
22
. The insertion tube 
22
 may be rigid, partially flexible, or entirely flexible The insertion tube 
22
 includes a distal portion 
24
 that may be inserted into a body cavity of a patient (not shown), and a working end 
26
.
The endoscope 
20
 includes a headpiece 
28
 that remains external to the patient during a medical procedure. In the embodiment shown in 
FIG. 1
, the headpiece 
28
 includes an eyepiece 
30
 for viewing the scene through a viewing lens 
31
 at the working end 
26
 of the insertion tube 
22
, a pair of articulation control knobs 
32
 for manipulating the position of the distal portion 
24
 of the insertion tube 
22
, and a pair of fluid control actuators 
34
 for controlling the flow of fluids through tubes 
36
 to (or from) the working end 
26
. Endoscopes 
20
 of the type generally shown in 
FIG. 1
 are described more fully, for example, in U.S. Pat. No. 5,931,833 issued to Silverstein, U.S. Pat. No. 5,483,951 issued to Frassica and Ailinger, and U.S. Pat. No. 4,714,075 issued to Krauter and Vivenzio, which patents are incorporated herein by reference. Representative commercially-available endoscopes include, for example, video or fiberoptically-equipped sigmoidoscopes, bronchoscopes, nasopharyngo-laryngoscopes, colonoscopes, and gastroscopes.
As further shown in 
FIG. 1
, the endoscope assembly 
10
 includes a sheath 
40
 that encapsulates the insertion tube 
22
 to prevent at least part of the insertion tube 
22
 from being soiled during the medical procedure. The sheath 
40
 may be flexible to allow unrestricted bending of the flexible portion of the insertion tube 
22
, or may be relatively rigid. In the depicted embodiment, the sheath 
40
 includes an enlarged fitting portion 
42
 that fits over an engagement portion 
44
 of the headpiece 
28
, and a working channel 
46
 having a proximal end 
48
 that projects outwardly from the sheath 
40
 proximate the headpiece 
28
.
FIG. 2
 is an enlarged isometric view of the working end 
26
 of the endoscope assembly 
10
 of FIG. 
1
. As shown in 
FIG. 2
, the sheath 
40
 surrounds the insertion tube 
22
 of the endoscope 
20
, and the working channel 
46
 extends along an outer surface of the insertion tube 
22
. The working channel 
46
 terminates in an open distal end 
49
 at the working end 
26
 of the insertion tube 
22
. A medical instrument 
50
, including a biopsy sampling device 
52
, extends through the working channel 
46
 (see 
FIG. 1
) and projects from the open distal end 
49
 of the working channel 
46
. Sheaths of the type shown in 
FIGS. 1 and 2
 are described more fully, for example, in U.S. Pat. No. 5,025,778 issued to Silverstein et al., U.S. Pat. No. 5,483,951 issued to Frassica et al., and U.S. Pat. No. 5,827,177 issued to Oneda et al.
During a medical procedure, the medical instrument 
50
 is inserted into the proximal end 
48
 of the working channel 
46
 and slid through the working channel 
46
 until the biopsy sampling device 
52
 emerges from the open distal end 
49
 at the working end 
26
. Through the eyepiece 
30
, the physician observes the biopsy sampling device 
52
 through the viewing lens 
31
 and manipulates the medical instrument 
50
 into the desired position and collects the desired sample. After a biopsy sample is obtained, the biopsy sampling device 
52
 containing the biopsy sample may be withdrawn through the working channel 
46
, or alternately, the entire insertion tube 
22
 may be withdrawn from the patient's body with the biopsy sampling device 
52
 remaining in position near the working end 
26
.
Although desirable results have been achieved using the conventional devices described above, some drawbacks do exist. For example, during a medical procedure, the flexible insertion tube 
22
 is generally manipulated into various bending positions using the articulation control knobs 
32
. It is therefore desirable for such endoscope assemblies that the sheath 
40
, including the working channel 
46
, be fabricated of a flexible material to allow for bending and articulation of the insertion tube 
22
. Furthermore, it may be desirable to axially stretch the sheath and working channel when positioned on the insertion tube 
22
 to maintain a tight engagement between an enclosed, transparent end cap of the sheath and the viewing lens 
31
 of the insertion tube 
22
, as described more fully, for example, in co-pending, commonly-owned U.S. patent application Ser. No. 09/235,355.
For these reasons, sheaths are commonly constructed of a flexible elastomeric material. A variety of known flexible materials are used for this purpose. Generally speaking, however, such known flexible materials have high coefficients of friction that inhibit the movement of medical instruments through the working channel. In some situations, such as at a sharp bending corner along the insertion tube, the medical instrument may be unable to progress through the working channel, or may even become stuck, necessitating the removal of the insertion tube.
To reduce the coefficient of friction of the internal surface of the working channel, a variety of techniques have been employed. One approach has been to line the working channel with a relatively-hard corrugated material having a low coefficient of friction, such as materials sold under the trademark TEFLON®. Because the relatively-hard corrugated material has a lower coefficient of friction than the flexible material of the working channel, the medical instrument moves more easily through the working channel, and the corrugations allow the necessary bending and axial stretching of the working channel. Unfortunately, the lining of relatively-hard corrugated material greatly increases the thickness of the wall of the working channel, and thus, the overall diameter of the endoscope assembly. Thus, the sheath having a working channel lined with a relatively-hard corrugated material may increase the discomfort or trauma experienced by the patient, or may not be practical for some medical procedures due to size constraints within the patient's body. Also, the cost of manufacturing the working channel lined with the relatively-hard corrugated material is undesirably high. Finally, although the corrugated channel does stretch axially, it does not do so easily.
SUMMARY OF THE INVENTION
The present invention is directed to endoscope assemblies having working channels with reduced bending and stretching resistance. In one embodiment, an endoscope assembly includes a sheath having a body portion adapted to at least partially encapsulate an endoscopic insertion tube, and a working channel attached to the body portion and extending along at least a portion of the body portion. The working channel has a cut disposed therein, the cut being at least partially transverse to a longitudinal axis of the working channel. The working channel is separable along at least a portion of the cut when the working channel is subjected to an axial tension force.
In an alternate embodiment, the working channel has a gap disposed therein, the gap being at least partially transverse to a longitudinal axis of the working channel. The gap is adapted to widen along at least a portion thereof when the working channel is subjected to an axial tension force.
In another embodiment, the working
Martone Stephen
Oneda Katsumi
Dorsey & Whitney LLP
Flanagan Beverly M.
Vision - Sciences, Inc.
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