Emulsions of crosslinked polydiorganosiloxanes

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – At least one aryl ring which is part of a fused or bridged...

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523312, 523334, 524156, 524158, 524501, 524588, 524745, 524747, 524807, 525100, 525102, 525106, C08L 8300, C08L 8306, C08K 334, C08F 232

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045843414

ABSTRACT:
This invention is a method of producing a latex of crosslinked polydiorganosiloxane. The latex yields an elastomer upon removal of the water. The latex is prepared by homogenizing a mixture of hydroxyl endblocked polydiorganosiloxane, less than 75 millimoles of surface active anionic catalyst per kilogram of polydiorganosiloxane where said surface active anionic catalyst is dodecylbenzene sulfonic acid or hydrogen lauryl sulfate, and water to yield an oil-in-water emulsion. This emulsion is then admixed with from 0.5 to 15 parts by weight of an alkoxy silicon compound selected from a silane of the formula R.sub.a 'Si(OR.sup.3).sub.4-a where R' is a monovalent hydrocarbon radical of up to 12 carbon atoms, R.sup.3 is an alkyl radical of 1 to 6 carbon atoms, and a is 0 or 1, a partial hydrolyzate of the silane, or mixtures of silane and partial hydrolyzate. The resulting emulsion is maintained at a temperature of about 15.degree. to 30.degree. C. for at least 5 hours at a pH of less than 5 until a crosslinked polymer is formed, then the emulsion is admixed with sufficient base to raise the pH to greater than 7. The crosslinked polymer present in the latex is reinforced by adding greater than 1 part by weight of colloidal silica sol or silsesquioxane to the latex. Removal of water from the latex results in a reinforced elastomer. This method yields a latex which can be applied and dried immediately after preparation to yield an elastomer.

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