Electricity: electrical systems and devices – Safety and protection of systems and devices – Load shunting by fault responsive means
Reexamination Certificate
2000-01-28
2001-12-04
Tso, Edward H. (Department: 2838)
Electricity: electrical systems and devices
Safety and protection of systems and devices
Load shunting by fault responsive means
Reexamination Certificate
active
06327126
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to semiconductor circuits, and in particular, the present invention relates to semiconductor circuits for providing protection against Electrostatic Discharge (ESD) events.
BACKGROUND OF THE INVENTION
An integrated circuit may be subjected to an Electrostatic Discharge (ESD) event both in the manufacturing process and in the ultimate system application. The energy associated with this transient discharge can easily damage the fragile devices present in a modern integrated circuit (IC). External pins or pads form the connection points for the integrated circuit to the outside world and therefore serve as pathways for ESD events. An ESD event applied to a pad may couple a voltage exceeding a thousand volts to circuitry connected to the pad. Devices and circuits connected to Input/Output (I/O) pads, including the output pull-down and pull-up buffers, tend to be particularly susceptible to ESD damage. Modern integrated circuits typically require additional ESD circuitry in order to harmlessly shunt ESD currents around the fragile buffers.
FIG. 1
illustrates a simple Input/Output (I/O) circuit
100
. The I/O pad
108
is connected between a positive power supply rail (VDD)
104
and a negative power supply rail (VSS)
106
. An N-channel MOSFET (NMOSFET) Transistor
114
is connected between the I/O pad
108
and the VSS power supply rail
106
. A P-channel MOSFET (PMOSFET)
118
is connected between the I/O pad
108
and the VDD power supply rail
104
. NMOSFET
114
serves as the output pull-down buffer while PMOSFET
118
serves as the output pull-up buffer. The gates of NMOSFET
114
and PMOSFET
118
are each connected to output predriver circuitry (not shown).
FIG. 1
also illustrates a prior art ESD protection network consisting of ESD diodes
110
and
112
and an active MOSFET rail clamp circuit
116
. Diodes
110
and
112
are used to shunt ESD current between the I/O pad
108
and the VDD and VSS power rails. The active MOSFET rail clamp
116
is comprised of an ESD detector circuit
102
and a shunting device
103
connected between the VDD rail
104
and the VSS rail
106
. The rail clamp circuit
116
is used to shunt ESD current between the power supply rails
104
and
106
and thereby protect sensitive internal elements in the IC from damage. The shunting device
103
is typically a large NMOSFET. An example of such a rail clamp circuit is illustrated in
FIG. 3
of U.S. Pat. No. 5,946,177 issued to Miller et al. on Aug. 31, 1999, which is incorporated by reference herein. The rail clamp circuit in the Miller et al. patent includes a shunting device and an ESD detector circuit. The ESD detector circuit senses an ESD event and activates the shunting device into a low resistance conductive state in response to the ESD event.
Integrated circuits are often most susceptible to damage during positive ESD events coupled onto an I/O pad referenced to grounded VSS. The primary intended ESD dissipation path for this event in I/O circuit
100
is as follows. The I/O pad
108
voltage rises rapidly as the positive ESD event is applied. Diode
110
forward biases, allowing the VDD rail voltage to increase as well. The ESD detector circuit
102
in rail clamp
116
senses the ESD event, and turns on shunting device
103
, allowing the transient ESD current to flow harmlessly between VDD and VSS. During this ESD event, the I/O pad voltage rises to a peak level set by the sum of the voltage drops as the peak current of the applied ESD event flows through the intended dissipation path.
It is important to note that the NMOSFET buffer
114
provides an alternate dissipation path for the ESD event described above, and for this reason, is often the most fragile device in the I/O circuit. During the ESD event, the NMOSFET
114
may conduct as a lateral parasitic NPN bipolar transistor
120
, with the NMOSFET drain diffusion, source diffusion, and local P-type substrate region forming the lateral bipolar collector, emitter, and base regions, respectively. While the parasitic NPN transistor
120
is shown as device separate from NMOSFET
114
in
FIG. 1
, it should be understood that these are formed from a single device with two modes of electrical operation.
FIG. 2
shows a typical Current-Voltage (IV) curve for a NMOSFET output buffer transistor. The gate terminal is assumed grounded during the measurements. As the drain (I/O pad) voltage for the NMOSFET rises due to an applied ESD event, the device initially conducts via avalanche generation at the drain to substrate diode junction. The avalanche region
202
is shown in FIG.
2
. Avalanche generated holes drift in the P-substrate region through local spreading resistance
115
(
FIG. 1
) to the VSS rail, elevating the local substrate potential. Eventually, at a threshold known as first breakdown (V
T1
, I
T1
), the NPN base-emitter junction diode will forward bias, signaling the turn-on of the lateral parasitic bipolar transistor. The device will then exhibit a sudden negative resistance transition and enter the parasitic lateral bipolar region of operation
204
. The parasitic bipolar transistor may be capable of conducting significant ESD current in this bipolar region before failure. However, if the drain voltage rises above a second current-voltage threshold, defined as V
T2
−I
T2
, the device will suffer permanent thermal damage.
In summary, the ESD protection network in
FIG. 1
utilizes a series combination of diode
110
and rail clamp
116
to provide the primary ESD dissipation path for positive I/O events with respect to grounded VSS. The lateral NPN transistor
120
parasitic to the pull-down buffer NMOSFET
114
provides a parallel but potentially fragile alternate conduction path. This fragile device will fail if the I/O pad voltage exceeds V
T2
, the ESD failure voltage for the parasitic lateral NPN. This failure voltage defines the margin of operation for the primary ESD dissipation path. Therefore, diode
110
, rail clamp
116
, and their interconnections must be designed to dissipate the required ESD current (typically amperes) while holding the I/O pad voltage to below V
T2
for the pull-down buffer (typically 6-10V). This requirement is becoming increasingly difficult to meet. As integrated circuit technologies have scaled, the lateral NPN second breakdown voltage and current threshold (V
T2
, I
T2
) have reduced dramatically, often to the point where the intended ESD protection path can no longer provide adequate ESD protection. Therefore, a limitation with the conventional protection circuit
100
is poor ESD resistance due to the increasing ESD susceptibility of the NMOSFET pull-down buffer
114
.
FIG. 3
illustrates a second type of I/O circuit
300
which is designed to tolerate input voltages in excess of the maximum specified power supply voltage for the MOSFETs which form the integrated circuit. For example, in certain applications, the IC may operate with a maximum internal power supply voltage (VDD) of 3.3V but must tolerate up to 5.5V at the I/O pads. In this mixed voltage I/O, both the pull-up and pull-down buffers must be modified as compared to the I/O described in FIG.
1
. The pull-down buffer is formed by two NMOSFETs placed in a series or cascoded configuration. A first NMOSFET
313
and a second NMOSFET
314
are connected in series between the I/O pad
308
and the VSS power supply rail
306
. The gate of NMOSFET
313
is connected to the positive power supply rail VDD
304
. The gate of NMOSFET
314
is connected to output predriver circuitry (not shown). The cascoded NMOSFETs provide a convenient means of stepping a higher than VDD input voltage across two gate oxides. For example, with 5.5V at the I/O pad, and 3.3V at the gate of NMOSFET
313
, no voltage in excess of the 3.3V allowable maximum is seen across the gate oxide of either NMOSFET
313
or NMOSFET
314
.
The PMOSFET pull-up buffer in
FIG. 3
is also modified as compared to the buffer in FIG.
1
. The modifications are required in order to eliminate forward bias conduct
Camarena Jose A.
Chan Joseph
Hall Geoffrey B.
Khazhinsky Michael G.
Miller James W.
Clingan, Jr. James L.
Motorola Inc.
Tso Edward H.
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