Electronically regulated self-controlled ventilation unit

Ventilation – Workstation ventilator – Covered workbench chamber

Reexamination Certificate

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Details

C454S238000

Reexamination Certificate

active

06699119

ABSTRACT:

FIELD OF INVENTION
The present invention relates to an electronically regulated self-controlled ventilation unit operating in extraction or in blowing, allowing control over the flow rates, regardless of the ventilation uses, particularly variations in the number and nature of air intakes, continuous variations in flow rate, or variations in environment, particularly drops in electrical voltage supplied to the fan, variation in back pressure due to the wind, while at the same time optimizing the consumption and the acoustics, for any fan.
BACKGROUND OF INVENTION
In collective or individual homes, or in premises put to economical or industrial use, ventilation has to provide a minimum renewal of air, needed for health, air quality and building life. However, ventilation in which the flow rates are not controlled may lead to significant thermal losses for the premises. As a result, ventilation systems have to render the most stable possible air renewal flow rates while at the same time meeting constraints regarding the minimum flow rates to be provided.
A solution currently known consists in arranging, on the intake ducts, mechanical members which adapt their cross section to the differences in pressure and thus regulate the flow rate. These flow regulating devices are associated with a fan the pressure of which increases with the reduction in flow rate. Although these fans tolerate a broad range of differential pressures, they do have the major acoustic disadvantage of generating a level of noise that increases with the increase in differential pressure. Thus, for low flow rates, the noise generated is higher, and this often forces manufacturers to offer a wide range of drive solutions in order to suit the various configurations of flow rate and in order not to generate needless excess consumption.
In terms of ventilation, there are also needs to modify the flow rate within one configuration.
These needs may be associated with an increase in the pollution or moisture due to human presence. In this case, the variations in flow rate may be continuous and are often associated with a specific fan known as a “flat curve fan”, that is to say one which gives a fairly stable pressure for the considered range of flow rates. Other ventilation requirements are associated with sudden specific contaminations, for example the switch to an additional flow rate in the kitchen during cooking, the switch to an additional flow rate in the bathroom when showering. This scenario is generally dealt with by having a two-speed fan where the speeds are suited to the pressure, but only for two known stabilized flow rates, thus proliferating the number of products required as soon as more than two distinct flow rates or several pairs of flow rates are desired.
Thus, a need exists for a ventilation unit equipped with a regulating device allowing it to adapt automatically to suit the various flow rate configurations needed by the premises, such as a home, with one and only one drive solution, which is a conventional drive solution, optimizing the acoustics and the consumption.
BRIEF SUMMARY OF INVENTION
The invention relates to a ventilation unit comprising a fan driven electrically, mounted inside a casing into which there open several ducts connected with one or more rooms, orifices of determined cross section and a differential-pressure sensor measuring a pressure difference between two predetermined points, the measured differential-pressure value being transmitted to an analysis and control device which compares the differential-pressure value with a reference value and controls rotational speed of the fan, so as to keep the differential-pressure value constant and equal to the reference value, and to maintain ventilation flow rates at the orifices at a desired flow rate. This ventilation unit may regulate a differential pressure which results in control over the flow rates at the ends of the ducts which have known passage cross sections and sizes. It is thus possible to get away from the noise associated with the increase in pressure through drop of flow rate and to get away from the use of a very expensive special-purpose fan.
Thus, the invention makes it possible to replace mechanical members for regulating the flow rate with simple calibrated and carefully shaped orifices, thus considerably reducing the overall cost of controlling the flow rates.
The invention may even be suitable for installations with variable flow rate openings, in which the passage cross section depends on the need for ventilation and is independent of the pressure at its ends. In this case, it is each opening which acts as a calibrated orifice.
According to one feature of the invention, the control device acts on the level of supply voltage or on the shape of the supply current supplied to the fan. Depending on whether the fan is a DC fan or an AC fan, control may be had by varying either the voltage or the frequency or by chopping the supply current.
This results in a consumption which is always suited to the ventilation requirements with a low noise level even at low flow rate, and a broad coverage of the possible configurations.
According to one embodiment of the invention, the ventilation flow rates at the orifices of determined cross section are controlled by controlling the absolute pressure in the casing, that is to say the pressure difference between the inside and the outside of the casing.
This solution is very suitable for a network in which the pressure drops are balanced across the various intake ducts and when these intake ducts are short.
According to another embodiment of the invention, the ventilation flow rates at the orifices of determined cross section are controlled by controlling the differential pressure across a calibrated orifice belonging to the casing or across a calibrated orifice, such as an air extraction or inlet opening opening into a room, and of constant or variable cross section.
In this case, the flow rates at the calibrated orifices of constant or variable cross section, such as an air extraction or inlet opening opening into a room, are controlled by controlling the differential pressure across this orifice, the pressure external to the casing being equal to the pressure of the room.
According to further embodiment of the invention, the differential-pressure sensor measures the pressure difference between at least one point situated on an air duct and the inside of the casing.
Advantageously, in this case, and in order to improve the precision with which the flow rate is regulated, the differential-pressure sensor measures the pressure difference between the mean of the pressures inside several air passage ducts and inside the casing.
Several tubes opening into the ducts converge into a tube which is connected to the sensor.
In any event, the invention will be clearly understood with the aid of the description which follows, with reference to the appended diagrammatic drawing which, by way of nonlimiting examples, depicts several embodiments of this electronically regulated self-controlled ventilation unit.


REFERENCES:
patent: 3415178 (1968-12-01), Ball et al.
patent: 5257958 (1993-11-01), Jagers
patent: 6328647 (2001-12-01), Traudt
patent: 6473668 (2002-10-01), Abuzeid et al.
patent: 07063404 (1985-03-01), None
patent: 07120025 (1995-05-01), None

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