Electrical generator or motor structure – Dynamoelectric – Rotary
Reexamination Certificate
2001-08-06
2003-12-09
Le, Dang (Department: 2834)
Electrical generator or motor structure
Dynamoelectric
Rotary
C310S156110, C310S062000, C310S063000
Reexamination Certificate
active
06661144
ABSTRACT:
The invention relates to an electromotive drive, with at least one fan wheel which can be driven by an electric motor, an electromagnetic slip coupling, dependent on the motor speed, being arranged between the motor shaft and the freely rotatably mounted fan wheel.
Electric motors for rail and rail-bound vehicles, such as three-phase traction motors, are increasingly being operated at high speeds, in order to keep down the motor torques and consequently the motor weight and also the size. According to EP 0 826 266 B1, a fan wheel mounted freely rotatably on the motor shaft is provided for motor cooling, an electromagnetic speed limiting and governing device which limits the delivery of cooling air to the required quantity of cooling air being formed between the motor shaft and the fan wheel, and it being possible as from a predeterminable motor speed for the fan wheel speed to be reduced in relation to the motor speed in such a way that the driving-along effect of the slip coupling can be neutralized with increasing speed of the motor shaft until it is almost ineffective and increases again to the full driving-along effect as the motor speed drops.
In the earlier German patent application 198 01 310.8, an electromotive drive of this type is described, the slip coupling being designed in such a way that the motor shaft bears permanent magnets and segments are cut out in the hub of the fan wheel, or that the fan wheel is provided with permanent magnets and the motor shaft has segmental cutouts over its circumference in such a way that, in the interaction of the segmented fan wheel hub with the permanent magnets of the motor shaft, or in the interaction of the segmented motor shaft with the permanent magnets of the fan wheel, and dependent on the motor speed, the speed limiting and governing device is effective. This slip coupling operates on the reluctance principle.
The object of the invention is to improve further an electromagnetic drive of the type described with respect to its self-ventilation or motor cooling by at least one fan wheel which can be driven by the motor.
This object is achieved according to the invention by an electromotive drive, with at least one fan wheel which can be driven by an electric motor, wherein an electromagnetic slip coupling dependent on the motor speed is arranged between the motor shaft and the freely rotatably mounted fan wheel, wherein an electromagnetic speed limiting and governing device which limits the delivery of cooling air to the required quantity of cooling air is provided between the motor shaft and the fan wheel, wherein it is possible as from a predeterminable motor speed for the fan wheel speed to be reduced in relation to the motor speed in such a way that the driving-along effect of the slip coupling can be neutralized with increasing speed of the motor shaft until it is almost ineffective and increases again to the full driving-along effect as the motor speed drops, wherein the fan wheel is mounted freely rotatably on the motor casing by means of a mounting and wherein the motor shaft bears permanent magnets and the hub of the fan wheel has an electrically conductive part or the fan wheel is provided with permanent magnets and the motor shaft is provided with an electrically conductive part. This achieves the effect that the quantity of cooling air at relatively low motor speeds is available to an adequate extent, while the quantity of cooling air to be delivered at relatively high or high motor speeds no longer increases in proportion to the increasing motor speed. The fact that, according to the invention, the fan wheel is mounted in the motor casing or on the bearing plate, and consequently not on the motor shaft, always results in an adequately high fan-wheel bearing speed, even when the relative speed of the motor shaft to the fan wheel is small or approaches zero. As a result, better running behavior and improved bearing lubrication of the fan wheel mounting are achieved. Whereas in the case of the known mounting of the fan wheel on the motor shaft the lubricant is forced by the then rotating bearing outer race and the centrifugal force toward the outer race and leads to increased bearing friction, the bearing outer race of the mounting of the fan wheel arranged in the motor housing or in the motor bearing plate is stationary, which reduces the bearing friction. The mechanical isolation of the fan wheel from the rotor of the electric motor has the effect of reducing for example bearing loads caused by a rotor imbalance.
According to one configuration of the invention, it is provided that the electrically conducting part of the fan wheel or of the motor shaft forming the electromagnetic slip coupling with the permanent magnets of the motor shaft or of the fan wheel comprises a sleeve of electrically conductive material. This has the effect that the electrically conductive sleeve, which is to be of a simple design and is seated in the magnetically permeable fan wheel hub, dispenses with the need for an additional cage winding. The simple to produce sleeve preferably consists of copper.
According to a further configuration, the fan wheel or the fan wheel hub may consist of nonmagnetic material, for example aluminum, dispensing with an additional sleeve. On the other hand, the fan wheel may be made of plastic, with an electrically conductive sleeve, for example a copper sleeve, fitted into the plastic hub. In the case of these configurations, a weight reduction is possible, which is important for drives operating at high speeds.
A further configuration is distinguished according to the invention by the fact that, for a drive with a small overall axial length, the parts of the electromagnetic slip coupling (magnets and cage) are not arranged coaxially, but radially (disk rotor principle) in relation to the motor shaft.
According to the invention, the electromagnetic slip coupling may be designed such that the center of the magnets and of the cage are axially offset, producing an axial force component which acts on the fan wheel mounting and prevents a tumbling movement. In this case a fan wheel mounting can only be configured with one bearing, for example a double-row bearing or a mounting unit, between the motor casing or the motor bearing plate and the fan wheel.
The invention also comprises a configuration, in which the electromagnetic slip coupling of which operates on the reluctance principle, whereby it is possible for the slip coupling parts also to be configured without the cage winding or copper sleeve.
In the design of the electromagnetic part of the slip coupling, pairs of permanent magnets may also be replaced by one or more bar magnets, which are able to be fitted for example into transverse bores of the motor shaft or in bores of the fan wheel. In this case, resultant centrifugal forces on the magnets can be avoided and simple fastening and fixing of the bar magnets is possible.
Advantageous configurations of the invention are specified in the further patent claims.
REFERENCES:
patent: 3902659 (1975-09-01), Brinkmann et al.
patent: 4446391 (1984-05-01), Sekine et al.
patent: 4562367 (1985-12-01), Kumatani
patent: 5023499 (1991-06-01), Kuwahara
patent: 42 29 038 (1994-01-01), None
patent: 195 17 959 (1996-08-01), None
patent: 0 50 771 (1982-05-01), None
patent: 0 826 266 (1998-03-01), None
patent: WO 96 37035 (1996-11-01), None
Conraths Hermann-Josef
Diener Karl-Friedrich
Hopf Werner
Lienert Wolfgang
Pittius Ekkehard
Feiereisen Henry M.
Le Dang
Siemens Aktiengesellschaft
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