Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond
Reexamination Certificate
1999-11-12
2001-03-06
Lam, Cathy (Department: 1775)
Stock material or miscellaneous articles
Structurally defined web or sheet
Discontinuous or differential coating, impregnation or bond
C428S344000, C428S349000, C174S034000, C174S034000, C422S186020
Reexamination Certificate
active
06197408
ABSTRACT:
TECHNICAL FIELD
The present invention relates to bonding film which is capable of shielding electromagnetic radiation from the front surface of such display devices as CRT, PDP (plasma display), LCD, and EL, and blocking infrared radiation. The present invention also relates to a display device and an electromagnetic shielding assembly using such film.
BACKGROUND OF THE INVENTION
Recently, with the increase in the use of various electric and electronic appliances, problems of electromagnetic noises or interferences (EMI) have been on the increase.
Such noises may be generally classified into conduction noises and emission or radiation noises. The use of noise filters is a typical measure against conduction noises. As for radiation noises, it is necessary to electromagnetically insulate a prescribed space. To this end, the appliance may be enclosed in a metallic or otherwise electroconductive casing, a metallic plate may be placed between the two circuit boards, or metallic foil may be wrapped around the cable. These measures may provide an adequate electromagnetic shield for the circuit or the power source block, but are unsuitable for shielding electromagnetic radiation which may be produced from the front surface of a display device such as a CRT or a PDP because such measures require an opaque material layer to be placed in front of the display device.
Methods for providing both an electromagnetic shielding effect and a transparency have been previously proposed (see Japanese patent laid open publications Nos. 1-278800 and 5-323101) which are based on forming electroconductive thin film over the surface of a transparent base member by vapor depositing metal or metal oxide.
There have also been proposed EMI shielding materials having highly electroconductive fibers embedded in a transparent base material layer (see Japanese patent laid open publications Nos. 5-327274 and 5-269912), EMI shielding materials having electroconductive resin material containing metallic powder or the like directly deposited or printed on a transparent base board (see Japanese patent laid open publications Nos. 62-57297 and 2-52499), an electromagnetic shielding material having a transparent resin layer formed over a transparent base board such as a polycarbonate board having the thickness of approximately 2 mm, and a copper layer of a mesh pattern formed over the resin layer by electroless plating (see Japanese patent laid open publication No. 5-283889).
According to the methods of forming a thin electroconductive layer by vapor depositing metal or metal oxide onto a transparent base board which were proposed in Japanese patent laid open publications Nos. 1-278800 and 5-323101 and purported to achieve both an EMI shielding capability and a transparency, if the thickness of the electroconductive layer is reduced to a sufficient level (a few hundred Å to 2,000 Å), the surface resistance of the electroconductive layer becomes so large that the shielding effect for the frequency range of 30 MHz to 1 GHz will be less than 20 dB which is significantly lower than the required level of 30 dB or more.
As for the EMI shielding material consisting of a transparent base member having electroconductive fibers embedded therein such as those proposed in Japanese patent laid open publications Nos. 5-327274 and 5-269912, a sufficiently high electromagnetic shielding effect of 40 to 50 dB can be achieved for the frequency range of 30 MHz to 1GHz, but the fiber diameter which is required for regularly arranging the electroconductive fibers so as to achieve such a shielding effect becomes as large as 35 &mgr;m, and the fibers are so visible (which is referred to as “visibility” hereinafter) that the shielding material is quite unfit for application to display devices. In the-ease of the EMI shielding material made by directly printing electroconductive ink containing metallic powder or the like on a transparent base board as proposed in Japanese patent laid open publications Nos. 62-57297 and 2-52499, similarly, the line width is no less than 100 &mgr;m due to the limitation of printing precision so that the visibility makes the material unsuitable. As for the shielding material formed by forming a transparent resin layer over a transparent base board made of a polycarbonate plate or the like having a thickness in the order of 2 mm, and forming a copper mesh pattern thereon by electroless plating as proposed in Japanese patent laid open publication No. 5-283889, the surface of the transparent base board is required to be roughened or made coarse so as to achieve a sufficient adhesive power for the electroless plating. This roughening process requires the use of toxic oxidants such as chromic acid and permanganate acid, and can produce a desired result only when the base board is made of ABS resin. According to this method, even when an EMI shielding effect and a transparency are both achieved, the thickness of the transparent base board cannot be reduced to a sufficient level so that the material is not suited to be formed into a sufficiently thin film or web. If the transparent base board has a significant thickness, as it cannot be closely attached to the surface of the display device, there will be a leakage of electromagnetic radiation. Also, in regard to the manufacturing process, because the shielding material cannot be put into the form of rolls, the material tends to be undesirably bulky and the unsuitability of the material to automation causes an increase in the production cost. In addition to the EMI shielding performance of 30dB or more in the frequency range of 30 MHz to 1GHz, such shielding material is required to have be capable of blocking infrared radiation in the wavelength range of 900 to 1,000 nm emitted from the front surface of the display device as it may interfere with VTR and other equipment using a remote control. Additionally is required a favorable transparency for visible light. In addition to the transparency, the material is required to have a favorable bonding property which allows it to be closely attached to the display surface so as to effectively shut off electromagnetic radiation, and to achieve a invisibility which makes the presence of the shielding material unnoticeable to the viewer.
The bonding property includes the capability of the material to be attached to the surface of any one of a number of widely used polymer plate materials as well as to the surface of glass at a relatively low temperature, and to continue to maintain the close contact with the material over extended periods of time. However, such desirable material has not been hitherto available.
BRIEF SUMMARY OF THE INVENTION
In view of such problems of the prior art, a primary object of the present invention is to provide electromagnetic shielding bonding film which has a favorable EMI shielding performance, transparency, invisibility, and favorable bonding property.
A second object of the present invention is to provide electromagnetic shielding bonding film which is economical to manufacture and simple in structure.
A third object of the present invention is to provide a display device and an electromagnetic shielding assembly using such film.
These and other objects may be accomplished by providing Electromagnetic shielding bonding film, comprising; substantially transparent plastic base film; an electroconductive metallic material layer which is geometrically patterned on the plastic base film so as to have an aperture ratio of 50% or more; and a bonding agent layer placed at least over a part of the plastic base film not covered by the electroconductive metallic material layer, the bonding agent layer being adapted to be selectively given with fluidity.
To the end of providing electromagnetic shielding bonding film which is economical and suited for mass production, and has a favorable electromagnetic shielding and optically transparent property, and a convenient bonding property, the invention provides an electromagnetic shielding bonding film, characterized by plastic film carrying a bonding a
Hagiwara Hiroyuki
Kanbara Hisashige
Tosaka Minoru
Dickstein Shapriro Morin & Oshinsky LLP
Hitachi Chemical Company Ltd.
Lam Cathy
LandOfFree
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