Electrode for electrochemical machining

Chemistry: electrical and wave energy – Apparatus – Electrolytic

Reexamination Certificate

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Details

C204S225000, C204S280000, C205S648000, C205S649000, C205S652000, C205S653000, C205S686000

Reexamination Certificate

active

07625468

ABSTRACT:
An electrode containing a dielectric layer on a surface of the electrode and an active zone containing a metal embedded below the surface of the electrode, wherein the electrode is configured to form a groove pattern on a workpiece by an electrochemical machining process is disclosed. The electrode is capable of manufacturing a workpiece such as a counter plate, a sleeve journal or a conical bearing containing a groove pattern for fluid dynamics bearing, the groove pattern having a pitch of less than 80 microns. The electrode could be made by a method including depositing a dielectric layer on a surface of a metal, depositing a photoresist layer on the dielectric layer, printing a groove pattern on the photoresist layer, etching or physico-chemically removing portions of the dielectric photoresist layers to form grooves in the dielectric layer; removing the photoresist layer; and filling the grooves with a metal to produce the electrode.

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patent: 6524451 (2003-02-01), Cochran
patent: 6638414 (2003-10-01), MacLeod et al.
patent: 6767438 (2004-07-01), Cochran
patent: 6878255 (2005-04-01), Wang et al.
patent: 6878480 (2005-04-01), Ruhl et al.
patent: 6884330 (2005-04-01), Steele
patent: 6900568 (2005-05-01), LeBlanc et al.
patent: 2002/0134683 (2002-09-01), Steele
patent: 2005/0082173 (2005-04-01), Oelsch
patent: 2007/0217076 (2007-09-01), Sheth et al.

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