Electrode

Details Electrode Electrode

2000-03-02

2002-08-13

Kopec, Mark (Department: 1751)

Compositions

Electrically conductive or emissive compositions

Metal compound containing

C252S521500, C429S218100

Reexamination Certificate

active

06432325

ABSTRACT:

This invention relates to electrodes having an electron emitting function and suited for use in discharge lamps, cathode ray tubes, plasma displays and fluorescent display tubes.
BACKGROUND OF THE INVENTION
Nowadays the social concern about energy saving and resource saving is increasing. With respect to light sources for general illumination and displays, active efforts have been made for saving the energy used to operate them. For example, the replacement of incandescent lamps by compact self-ballasted fluorescent lamps featuring a high energy efficiency and a longer life is accelerated as well as the replacement of cathode ray tubes by liquid crystal displays featuring a lower energy consumption. Accordingly, the demand for fluorescent lamps is increasing since they are used not only as compact self-ballasted fluorescent lamps, but also as back light sources for liquid crystal displays. For the same reason, energy-saving electrodes having a high energy efficiency are demanded for cathode ray tubes, plasma display panels, and fluorescent display tubes.
In prior art fluorescent lamps, oxide electrodes based on BaO are generally used. Such electrodes are described, for example, in JP-A 59-75553. The BaO base oxide electrodes have a good electron emission function, but a high resistivity. If a greater current flow is conducted for increasing electron emission, the electrode is heated to a high temperature, which leads to a higher vapor pressure and allows more evaporation, resulting in a shorter life. Also, the preparation of BaO base oxide electrodes requires decarboxylation because they are prepared by conducting electric current across a tungsten coil coated with barium carbonate for converting the carbonate salt to an oxide. This process, however, tends to achieve decarboxylation to an insufficient extent. When the resulting electrode is used in a fluorescent lamp having a slender bulb, carbon dioxide gas is left in the lamp bulb, giving rise to such problems as discharge instability and extremely reduced luminance retention.
U.S. Pat. No. 2,686,274 discloses a rod-shaped electrode obtained by reducing a ceramic material such as Ba
2
TiO
4
into a semiconductor. Ceramic semiconductor electrodes of this type, however, suffer from the problems of low thermal impact resistance, easy deterioration by sputtering with mercury or rare gas ions, and a low current density available.
With these prior art fluorescent lamp electrodes borne in mind, the inventors proposed an electrode of the structure having a ceramic semiconductor received in a cylindrical container with one end open and the other end closed and made a number of improvements in this electrode and a discharge lamp using the electrode. See JP-B 6-103627, Japanese Patent Nos. 2,628,312, 2,773,174, and 2,754,647, JP-A 4-43546, JP-A 6-267404, JP-A 9-129177, JP-A 10-12189, JP-A 6-302298, JP-A 7-142031, JP-A 7-262963, and JP-A 10-3879. These electrodes have the advantages of improved sputtering resistance, retarded evaporation, retarded deterioration, and a long lifetime. With respect to sputtering resistance and evaporation, however, further improvements are desired.
Besides the electrodes for fluorescent lamps and other discharge lamps, evaporation and deterioration by ion sputtering are outstanding problems for various electrodes utilizing an electric discharge by way of hot or cold cathode action, for use in, for example, cathode ray tubes, electron microscopes, plasma displays, and field emission displays. It is desired to extend the lifetime of these electrodes.
SUMMARY OF THE INVENTION
An object of the invention is to provide a novel and improved electrode comprising an electron-emitting material having restrained evaporation during electric discharge and a high resistance to ion sputtering.
According to the invention, there is provided an electrode comprising an electron-emitting material which contains a first component selected from the group consisting of barium, strontium, calcium and mixtures thereof, and a second component selected from the group consisting of tantalum, zirconium, niobium, titanium, hafnium and mixtures thereof, as metal element components and also contains oxynitride perovskite.
Preferably, the electron-emitting material contains M
I
M
II
O
2
N type crystals as the oxynitride perovskite wherein M
I
denotes the first component and M
II
denotes the second component. Also preferably, the electron-emitting material satisfies the relationship:
0.8
≦X/Y≦
1.5
wherein X and Y are molar ratios of the first and second components to the total of the first and second components, respectively. In the electron-emitting material, the second component may be partially present in the form of a carbide or nitride or both. Preferably, the electron-emitting material further contains as an additional metal element component at least one element M which is selected from the group consisting of Mg, Sc, Y, La, V, Cr, Mo, W, Fe, Ni, and Al, more preferably in an amount of more than 0 mass% to 10 mass% calculated as oxide. The electron-emitting material may further contain at least one oxide selected from among M
I
4
M
II
2
O
9
, M
I
M
II
2
O
6
, M
I
M
II
O
3
, M
I
5
M
II
4
O
15
, M
I
7
M
II
6
O
22
, and M
I
6
M
II
M
II
4
O
18
type crystals wherein M
I
and M
II
are as defined above. The electron-emitting material preferably has a resistivity of 10
−6
to 10
3
&OHgr;m at room temperature.
The electrode is typically used as an electrode in a discharge lamp, electron gun, gas discharge panel, field emission display, fluorescent display tube or electron microscope.


REFERENCES:
patent: 2686274 (1954-08-01), Rooksby
patent: 2888592 (1959-05-01), Lafferty
patent: 3798492 (1974-03-01), Menelly
patent: 3906271 (1975-09-01), Aptt, Jr.
patent: 4734390 (1988-03-01), Marchand et al.
patent: 4808883 (1989-02-01), Iwaya et al.
patent: 4964016 (1990-10-01), Marchand et al.
patent: 0 286 503 (1988-10-01), None
patent: 0 450 547 (1991-10-01), None
patent: 59-75553 (1984-04-01), None
patent: 63-252920 (1988-10-01), None
patent: 4-43546 (1992-02-01), None
patent: 6-267404 (1994-09-01), None
patent: 6-302298 (1994-10-01), None
patent: 6-103627 (1994-12-01), None
patent: 7-142031 (1995-06-01), None
patent: 7-153372 (1995-06-01), None
patent: 7-262963 (1995-10-01), None
patent: 8-111170 (1996-04-01), None
patent: 2628312 (1997-04-01), None
patent: 9-120794 (1997-05-01), None
patent: 9-129177 (1997-05-01), None
patent: 10-3879 (1998-01-01), None
patent: 10-12189 (1998-01-01), None
patent: 2754647 (1998-03-01), None
patent: 2773174 (1998-04-01), None
A. Hellwig, et al., Journal of Materials Science, vol. 29, pps. 4686-4693, “Formation of Barium-Tantalum Oxynitrides”, 1994.

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