Electrochemical deburring or radiusing

Electrolysis: processes – compositions used therein – and methods – Electrolytic erosion of a workpiece for shape or surface... – Gap maintenance or defined tool-workpiece gap

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205659, 205685, 204224M, B23H 300, B23H 902

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active

061397156

ABSTRACT:
A method and apparatus for deburring or radiusing articles made of TZM alloys by electrochemical machining uses a pulsating current and a binary salt electrolyte solution simultaneously applied across a gap between a tool electrode and a TZM workpiece. The pulse duration is typically in the range between about 0.5 milliseconds to about 100 milliseconds and the pulse interval is between 5 milliseconds and 150 milliseconds. The pulse voltage amplitude is typically in the range between about 8 volts to about 30 volts. The binary salt electrolyte solution is an aqueous salt solution with a total concentration typically in the range between about 14% to about 20% by weight of sodium chloride and sodium nitrate. The ratio of sodium chloride to sodium nitrate is typically in the range of between about 1:1 to about 1.5:1. The standoff distance, or gap, between the tool electrode and the TZM workpiece is typically in the range between 0.015 mm to about 3.0 mm.

REFERENCES:
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patent: 5242556 (1993-09-01), Masuzawa
patent: 5833835 (1998-11-01), Gimaev et al.
M. Datta et al., "Electromachining Under Pulse Current Condition", Electrochimica Acta, vol. 26, No. 7, 1981, pp. 889-901, (No Month).
B. Wei et al., "Pulse ECM of Titanium Alloy Ti-6A1-4V", Transactions of NAMRI/SME, XXII, North American Manufacturing Research Institutes of the Society of Manufacutirng Engineers, 1994, p. 141, (No Month).
C. Zhou et al., "Electrochemical Machining of Hard Passive Alloys With Pulse Reverse Current", NAMRI/SME, XXV, 1997, p. 147, (No Month).
C. Yu et al., "The Relation Between Copying Accuracy and Electrolytes of ECM for Titanium Alloy", Annals of the CIRP, vol. 30, Jan. 1981, p. 123.

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