Electric heating – Heating devices – Combined with diverse-type art device
Reexamination Certificate
2000-07-26
2001-06-26
Walberg, Teresa (Department: 3742)
Electric heating
Heating devices
Combined with diverse-type art device
C219S528000
Reexamination Certificate
active
06252198
ABSTRACT:
This invention relates to the field of electrically heated panels. More particularly, the present invention relates to electrically heated panels including sensor wires within the panel between which electrical impedance is detected to gain a measurement of the temperature of the panel.
It is known to provide electrically heated panels in the form of electric blankets for beds that include a heating element following a zigzag path through the blanket. Given that such devices may be used unattended to preheat a bed, or used overnight whilst the occupant of the bed sleeps, it is desirable that the device should include measures to prevent dangerous overheat conditions developing. This problem is made more difficult by the varying levels of insulation that may be provided over the heated blanket making the temperature attained with a given power input vary considerably. Furthermore, the temperature that the bed is to be preheated to or the overnight setting that should be used is difficult to control using only preset power levels.
For the above reasons, it has been proposed to provide, in addition to the heating wire, sensor wires within the blanket between which there is a temperature responsive layer with an impedance that varies with temperature. In this way the impedance between the sensor wires can be measured to gain an indication of the actual temperature within the blanket and this can then be fedback to control the power setting or a safety cut out.
It is an aim within such electrically heated panels to increase the reliability of the operation, thereby increasing safety, and to reduce the cost of manufacture of the panels.
Viewed from one aspect there is provided an electrically heated panel apparatus comprising:
a heating element having a heating conductor, a first temperature sensing conductor and a second temperature sensing conductor, said heating conductor, said first temperature sensing conductor and said second temperature sensing conductor being coaxially and integrally formed, said first temperature sensing conductor and said second temperature sensing conductor being separated by a temperature responsive layer with an impedance that varies with temperature, and said heating conductor being separated from said first temperature sensing conductor and said second temperature sensing conductor by an insulating layer, and
a temperature sensing circuit connected to said first temperature sensing conductor and said second temperature sensing conductor for controlling current flowing through said heating conductor in dependence upon a sensed impedance of said temperature responsive layer.
Providing the heating wire and the sensors wires together in the same heating element ensures that the sensor wires are in excellent thermal contact with the heater wire and so are exposed to the maximum temperature that is present within the blanket. Furthermore, since the heater element contains all of the wires that need to be passed through the blanket, only the single element needs to be fed through the zigzag path within the blanket thereby reducing the manufacturing costs compared to having to fit both a heater element and a separate sensor element.
The heating conductor and sensing conductors could be arranged in different relative orders within the heating element. In preferred embodiments said heating conductor is disposed within said heating element radially outwardly of said first temperature sensing conductor and said second temperature sensing conductor. This arrangement allows the heating conductor to efficiently heat the blanket without the sensing conductors providing a barrier.
The tensile strength and reliability of the performance of the heating element is improved in embodiments in which a radially innermost of said conductors is a straight conductor running along a central axis of said heating element with radially outer of said conductors being helical wound about said central axis.
The safety of the blanket is improved in embodiments in which two of said conductors are helical wound in opposite directions around a central axis of said heating element and said electrically heated panel apparatus includes a circuit for detecting a short circuit between said conductors. If an overheat condition arises such that the insulation between the conductors melts, then the counter-wound conductor will short circuit even if the overheat is highly localized and this short circuit can be detected.
An effective and inexpensive temperature responsive layer is doped polyvinylchloride.
Temperature responsive properties well suited to use in a heated panel are provided when said polyvinylchloride is doped with steayl dimethyl benzyl ammonium chloride.
Efficient operation and an inexpensive construction is achieved when at least one of said heating conductor, said first temperature sensing conductor and said second temperature sensing conductor are comprise copper wire.
An advantageous balance between cost and performance is achieved in embodiments in which said helical wound conductors have between 800 and 1500 turns per meter.
In addition to controlling the normal power setting, the sensor wires may be advantageously used in embodiments having an overheat protection circuit responsive to said temperature sensing circuit to interrupt current flow through said heating conductor should the sensed temperature of said heating element exceed a predetermined threshold value.
Effective fail-safe isolation of the circuit is provided by embodiments in which said overheat protection circuit includes a thermal fuse arranged to interrupt current supply to said apparatus when said sensed temperature of said heating element exceed said predetermined threshold value.
Whilst the invention may be used in various forms of electrically heated panel apparatus, it is particularly well suited for use in an electric blanket.
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Fastovsky Leonid
Nixon & Vanderhye P.C.
Pulse Home Products Limited
Walberg Teresa
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