Electrically conductive composite material

Compositions – Electrically conductive or emissive compositions – Elemental carbon containing

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252500, 252506, 521 53, 521 54, 521 55, 521918, H01B 106, C08J 940

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048328707

ABSTRACT:
An electrically conductive composite material is disclosed which comprises a conductive open-celled, low density, microcellular carbon foam filled with a non-conductive polymer or resin. The composite material is prepared in a two-step process consisting of first preparing the microcellular carbon foam from a carbonizable polymer or copolymer using a phase separation process, then filling the carbon foam with the desired non-conductive polymer or resin. The electrically conductive composites of the present invention has a uniform and consistant pattern of filler distribution, and as a result is superior over prior art materials when used in battery components, electrodes, and the like.

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