Electrical connector with multiple housings

Electrical connectors – With coupling movement-actuating means or retaining means in... – Including movement of coupling part about axis

Reexamination Certificate

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Details

C439S074000, C439S376000

Reexamination Certificate

active

06406316

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electrical connector. More specifically, the present invention relates to an electrical connector which has a plurality of housings.
2. Brief Description of Earlier Developments
Improvements in computer systems and communications equipment generally involve miniaturization and increased operating speeds. Designers must adapt the electrical connectors used in these systems to handle such changes.
Several types of electrical connectors exist that have adapted to miniaturization and to the increased operating speeds. One type is a zero insertion force (ZIF) connector. ZIF connectors use a mechanism either to spread a contact apart before receiving its mating contact or to provide mechanical advantage to a contact so that it may spread apart and engage its mating contact.
While beneficial in larger applications, current ZIF designs may not be preferred in high contact density situations. ZIF connectors can be complex and costly, particularly when miniaturization is required. In addition, the smaller actuators may not have sufficient strength to spread a contact apart or to mate the contacts. The actuators also may not fit within footprint limitations. Finally, ZIF connectors may not provide sufficient contact wipe to ensure a stable electrical contact.
Another type of electrical connector uses contacts with differential heights. Some of the contacts reside at one elevation, while the others reside at a different elevation. The taller contacts mate first, followed by the shorter contacts. As a result, the connector exhibits a lower peak insertion force. The peak insertion force is lower because not all of the connectors mate in parallel (i.e. at the same time).
Connectors with differential height contacts, however, may not be preferred in high contact density situations. In miniaturized connectors, producing differential height contacts are viewed as impractical, and are likely to be unsuccessful.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a modular electrical connector.
It is a further object of the present invention to provide an electrical connector which has a plurality of housings.
It is a further object of the present invention to provide an electrical connector with enhanced thermal reliability.
It is a further object of the present invention to provide an electrical connector that exhibits a reduced potential for warp.
It is a further object of the present invention to provide an electrical connector that offsets the effects of the differences in the coefficient of thermal expansion (CTE) of the connector and the substrate to which the connector mounts.
It is a further object of the present invention to provide an electrical connector having an array of fusible elements that are generally coplanar.
These and other objects of the present invention are achieved in one aspect of the present invention by an electrical connector, comprising: a frame; and a plurality of modules retained by the frame. Each module has: a housing; a plurality of contacts in the housing; and a plurality of fusible elements secured to the contacts for mounting the connector to a substrate.
These and other objects of the present invention are achieved in another aspect of the present invention by an electrical connector, comprising: a frame having a plurality of walls defining a perimeter of the connector and defining at least one opening; and a plurality of modules positioned within the at least one opening. Each module has: a housing; a plurality of contacts in the housing; and a plurality of fusible elements secured to the contacts for mounting the connector to a substrate.
These and other objects of the present invention are achieved in another aspect of the present invention by a surface mount electrical connector having a housing with contacts therein. The improvement comprises a plurality of modules forming the housing.


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