Electrical connectors – With vitreous-type envelope – Having bayonet-coupling contact
Reexamination Certificate
2000-03-23
2001-09-11
Luebke, Renee (Department: 2833)
Electrical connectors
With vitreous-type envelope
Having bayonet-coupling contact
Reexamination Certificate
active
06287148
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an electrical connector, which is connected electrically to an electrical cable that transmits electrical signals between electrical equipment, more particularly to an electrical connector and a method for mounting the same on an electrical cable.
2. Description of the Related Art
Referring to 
FIGS. 1 and 2
, a conventional electrical connector is shown to include an insulator body 
11
, a front metal housing 
12
, and a rear metal housing 
13
. The insulator body 
11
 has a plurality of parallel terminal pins 
111
 that extend therethrough, and a shoulder 
112
. The front metal housing 
12
 defines a terminal opening 
121
 therein, and has a rear end that is formed with an outwardly extending flange 
122
. The rear metal housing 
13
 has a front end that is formed with an outwardly extending flange 
131
, and a rear end that is formed with an inwardly extending flange 
132
. The flanges 
122
 and 
131
 abut against each other, and are formed with holes 
14
 for interconnecting the flanges 
122
 and 
131
 by rivets (not shown). In this way, the insulator body 
11
 is clamped between the front and rear metal housings 
12
 and 
13
. The insulator body 
11
 has a rear end, which abuts against the inwardly extending flange 
132
 of the rear metal housing 
13
. The terminal pins 
111
 have front ends, which are exposed within the terminal opening 
121
 in the front metal housing 
12
. The rear metal housing 
13
 is disposed normally within a metal shield. For example, referring to 
FIGS. 3 and 4
, in a first conventional electrical connector, the rear metal housing 
13
 is fixed within a front opening 
151
 in a unitary metal protective shield 
15
 by pressing a front end of the shield 
15
 to form an inwardly extending annular projection 
155
 after the rear metal housing 
13
 has been inserted into the shield 
15
. The shield 
15
 has a rear end opening 
153
, through which an electrical cable (not shown) passes for electrical connection with the terminal pins 
111
. When the front end of the shield 
15
 is pressed to form the projection 
155
, the shield 
15
 easily deforms, thereby resulting in the formation of voids between the rear metal housing 
13
 and the shield 
15
. As a result, the rear metal housing 
13
 cannot be connected firmly to the shield 
15
. Furthermore, electromagnetic interference in the first conventional electrical connector is increased.
Referring to 
FIGS. 5 and 6
, in a second conventional electrical connector, the rear metal housing 
13
 is fixed between an upper metal housing 
16
 and a lower metal housing 
17
, which are interconnected by virtue of engagement between inwardly pressed portions 
161
 of the upper metal housing 
16
 and rectangular grooves 
171
 in the lower metal housing 
17
. An annular welding joint(not shown) is formed between the rear metal housing 
13
 and the upper metal housing 
16
 and between the rear metal housing 
13
 and the lower metal housing 
17
 for reducing electromagnetic interference in the second conventional electrical connector, thereby resulting in waste of time when the second conventional electrical connector is mounted on an electrical cable (not shown). Furthermore, the insulator body in the rear metal housing 
13
 melts partially due to high temperatures resulting from the formation of the annular welding joint.
Referring to 
FIG. 7
, in a third conventional electrical connector, the rear metal housing 
13
 is fixed between an upper metal housing 
21
 and a lower metal housing 
23
. Each of the upper and lower metal housings 
21
, 
23
 is formed with a hook edge 
25
, which is inserted into a respective one of two mounting slots 
133
 in the rear metal housing 
13
. As such, it is time-consuming to mount the third conventional electrical connector on an electrical cable (not shown) . Because voids are created unavoidably among the housings 
13
, 
21
, 
23
, electromagnetic interference in the third conventional electrical connector is also increased.
Referring to 
FIG. 8
, in a fourth conventional electrical connector, the rear metal housing (not shown) is fixed between an upper metal housing 
22
 and a lower metal housing 
24
, each of which is formed with a holding edge 
26
 at a front end thereof for holding the front metal housing 
12
 thereon. The fourth conventional electrical connector suffers from the same drawbacks as the third conventional electrical connector.
SUMMARY OF THE INVENTION
An object of this invention is to provide an electrical connector, which reduces electromagnetic interference.
Another object of this invention is to provide an electrical connector, which has a relatively high mechanical structural strength without pouring insulating plastic material in a metal protective shield.
Still another object of this invention is to provide a method for mounting an electrical connector on an electrical cable, which can be effected easily.
According to this invention, an electrical connector includes an insulator body with a terminal pin unit, a metal housing, and a metal protective shield. The electrical connector is mounted on an electrical cable that transmits signals between electrical equipment by a process, which includes the steps of:
(1) passing the cable through the shield to connect electrically with the terminal pin unit on the insulator body;
(2) placing the insulator body into the shield in such a manner that the terminal pin unit is exposed partially to exterior of the shield;
(3) fastening the housing onto the shield so as to clamp the insulator body between the housing and the shield; and
(4) pressing inwardly and sleeving tightly a portion of the shield on the cable.
Because the insulator body is clamped directly between the housing and the shield, and because the electrical connector is composed of a relatively small number of parts, electromagnetic interference in the electrical connector is reduced.
The shield can have a thickness large enough to increase the mechanical structural strength thereof, without the need for pouring insulating plastic material therein.
Furthermore, because the number of the parts of the electrical connector is reduced, the electrical connector can be mounted easily on the electrical cable.
REFERENCES:
patent: 4786260 (1988-11-01), Spaulding
patent: 5197900 (1993-03-01), Ellis et al.
patent: 5562497 (1996-10-01), Yagi et al.
patent: 2 121 618 A (1983-12-01), None
Akin Gump Strauss Hauer & Feld L.L.P.
Luebke Renee
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