Elastomer coated fillers and composites thereof comprising at le

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Processes of preparing a desired or intentional composition...

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524436, 524437, 524503, 524564, 524786, C08K 517, C08L 2904, C08L 3102

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active

043730396

ABSTRACT:
The impact resistance of flame retardant composites, especially thermoplastic molding compounds containing over 60% hydrated mineral filler such as Al(OH).sub.3 or Mg(OH).sub.2 is improved by coating the filler with 1 to 20% of an elastomer. The composite will fail by crazing or shearing rather than by brittle fracture. A well bonded elastomeric interphase results by utilizing acidic substituted resins such as ethyl-hexyl acrylate-acrylic acid copolymers which bond to and are cross-linked by the basic filler particles. Further improvement in impact resistance is provided by incorporating 1 to 10% of a resin fiber reinforcement such as polyvinyl alcohol fibers that decompose to yield at least 30% water when heated to decomposition temperature.

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