Metal working – Method of mechanical manufacture – Shaping one-piece blank by removing material
Reexamination Certificate
2001-03-26
2003-12-09
Vidovich, Gregory (Department: 3726)
Metal working
Method of mechanical manufacture
Shaping one-piece blank by removing material
C083S054000
Reexamination Certificate
active
06658717
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates a duplex pipe end working method and a duplex pipe end working apparatus in which an end portion of a duplex pipe comprising an outer pipe, an inner pipe and connecting ribs molded in to an integral body by extrusion working or by drawing working is skinned, more specifically, the outer pipe and connecting ribs of the duplex pipe are respectively cut in such a manner that the inner pipe can be projected outwardly of the outer pipe and can be thereby exposed to the outside.
2. Description of the Related Art
As conventionally known, a duplex pipe comprises an outer pipe through which a first fluid flows and an inner pipe disposed inside the outer pipe, through which a second fluid flows. According to the manufacturing method thereof, the duplex pipe can be roughly classified into two types. That is, one of them is a duplex pipe of a type that an outer pipe and an inner pipe are manufactured individually, and the outer pipe is drawing worked with the inner pipe inserted into the outer pipe, whereby projections provided on the inner wall of the outer pipe are pressure contacted with the outer wall of the inner pipe; and, the other is a duplex pipe of a type that an outer pipe, an inner pipe and connecting ribs for connecting together the inner and outer pipes are molded into an integral body by extrusion working or by drawing working. In recent years, from the viewpoint of reduction in the manufacturing cost thereof, there has been widely used the duplex pipe of the latter type that the outer pipe, inner pipe and connecting ribs are molded into an integral body.
In the case of the duplex pipe, a joint of a flange type or a nut-union type is connected to the end portion thereof before it is actually used. Thus, in the case of the duplex pipe of the latter type, for connection of such joint, a duplex pipe end working operation is performed on the end portion of the duplex pipe, that is, the end portions of the outer pipe and connecting ribs are respectively cut in such a manner that the inner pipe can be projected outwardly of the outer pipe.
Now,
FIGS. 10A
to
10
C are respectively views of a conventional duplex pipe, showing how the end portion of the duplex pipe is worked. As shown in
FIG. 10A
, a duplex pipe
10
, which is held by chucking an outer pipe
11
, is rotated and, while moving a cutting tool
55
in the axial direction of the duplex pipe
10
(in
FIG. 10A
, in the direction of an outline arrow mark) from the end face of the duplex pipe
10
, the outer pipe
11
and connecting ribs
13
are cut. In case where the cutting tool
55
is moved up to a position corresponding to the exposed length of the inner pipe
12
, as shown in
FIG. 10B
, the outer pipe
11
and connecting ribs
13
are cut so that the inner pipe
12
can be projected outwardly of the outer pipe
11
and can be thereby exposed to the outside.
By the way, in the case of the duplex pipe
10
in which the outer pipe
11
, inner pipe
12
and connecting ribs
13
are molded into an integral body, due to its manufacturing method using extrusion working or drawing working, it is difficult that the center line of the outer pipe
11
is made to coincide with the center line of the inner pipe
12
.
As in the above-mentioned conventional duplex pipe end working method, in case where, while chucking the outer pipe
11
and rotating the duplex pipe
10
, the outer pipe
11
and connecting ribs
13
are cut according to an ordinary pipe working method using the cutting tool
55
, as shown in
FIG. 10C
, there are produced an excessively worked portion a and an unworked portion b and, therefore, it is difficult to work the inner pipe
12
in such a manner that the thickness thereof can be made uniform over the whole periphery thereof. The reason for this is that, in case where the duplex pipe
10
is worked with the outer pipe
11
chucked, the outer and inner pipes
11
and
12
are not positioned on the same concentric axis; and, therefore, even in case where the cutting tool
55
is moved with the outer pipe
11
as a reference, the positional relation of the inner pipe
12
and cutting tool
55
cannot be made constant. Also, since an amount or a direction in which the center line of the inner pipe
12
is displaced from the center line of the outer pipe
11
is not constant, it is impossible to bring the inner pipe
12
to an on-center position while chucking the outer pipe
11
.
In case where the thickness of the exposed inner pipe
12
is not uniform, when the inner pipe
12
is punched or rolled, a crack occurs in the inner pipe
12
. For this reason, according to the conventional working method, in fact, it is impossible to execute a punching operation on the exposed inner pipe end portion after the duplex pipe end portion is worked.
Further, as enlargedly shown in
FIG. 10C
, burrs
56
occur in the end portions of the connecting ribs
13
. While the burrs
56
remain unremoved, the flow resistance of the fluid flowing through the outer pipe
11
is increased and thus the flowing noise of the fluid when it flows through the outer pipe
11
is also increased. Therefore, after completion of the cutting operation by the cutting tool
55
, it is necessary to execute a post-treatment operation for removing the burrs
56
. Also, because there are present many portions from which the burrs
56
must be removed, it is difficult to control the cleaning of the cut powders. In case where the cleaning of the cut powders is insufficient, the connecting ribs
13
can be contaminated, which results in the poor sealing.
Moreover, since the outer pipe
11
and connecting ribs
13
are respectively cut away in their end portions by the amounts that correspond to the exposed portion of the inner pipe
12
, the cutting margins of the outer pipe
11
and connecting ribs
13
are large, which gives rise to production of a large amount of cut powders. Due to this, the above-mentioned cleaning control of the cut powders is made more troublesome and difficult.
SUMMARY OF THE INVENTION
An object of the invention is to eliminate the above-mentioned drawbacks found in the conventional duplex pipe end portion working method. Accordingly, it is also an object of the invention to provide a duplex pipe end working method and a duplex pipe end working apparatus which can be applied to an operation to skin or cut the end portion of a duplex pipe comprising an outer pipe, an inner pipe and connecting ribs molded together as an integral body by extrusion working or by drawing working, can make uniform the thickness of the inner pipe, can prevent burrs from occurring in the end portions of the connecting ribs, and can reduce the quantities of cut powders produced.
In attaining the above object, according to the invention, there are provided the following duplex pipe end working method and apparatus.
(1) According to a first aspect of the invention, there is provided a duplex pipe end working method for working the end portion of a duplex pipe comprising an outer pipe, an inner disposed inside the outer pipe, and connecting ribs respectively for connecting together the outer and inner pipes formed into an integral body by extrusion working or by drawing working to skin or cut the outer pipe and connecting ribs in such a manner that the inner pipe can be projected outwardly of the outer pipe and can be thereby exposed to the outside, the duplex pipe end working method comprising: a rib cutting step of cutting the connecting ribs along the axial direction of the duplex pipe at and from the end face of the duplex pipe, using a cutting tool including a guide hole which, while guiding the outer peripheral surface of the inner pipe that is held by chucking the outer pipe, allows the inner pipe to be inserted thereinto, and a cutting device for cutting the connecting ribs; and, a slit forming step of cutting the duplex pipe at and from the end face of the duplex pipe up to the portion thereof corresponding to the exposed length of the inner pipe to thereby form a
Ichimura Nobuo
Sato Susumu
Takamatsu Yoshikazu
Takasaki Hiromi
Calsonic Kansei Corporation
Cozart Jermie E.
Sughrue & Mion, PLLC
Vidovich Gregory
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