Dual-solder process for enhancing reliability of thick-film hybr

Metal fusion bonding – Process – Plural joints

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228187, 228226, 2282332, B23K 3102, B23K 3526

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active

058033440

ABSTRACT:
A high temperature thick-film hybrid circuit is characterized by a surface-mount circuit component that is electrically interconnected with a conductor. The surface-mount circuit component of the thick-film hybrid circuit is bonded to the conductor with a soldering technique employing dual-solder layers. The dual-solder layers enable component attachment to the conductor at a temperature below the maximum processing temperature of the component, while forming a solder joint that exhibits suitable adhesion properties at temperatures in excess of 165.degree. C. The dual-solder layers can be chosen to inhibit tin diffusion from the solder, silver leaching from the conductor, and the formation of a brittle intermetallic at the solder-conductor interface.

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"Reflow Solder Joint With Extended Height," IBM Tech. Discl. Bull., vol. 28, No. 7, Dec. 1985, p. 2871.

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