Dual cure, in-mold process for manufacturing abrasion resistant,

Plastic and nonmetallic article shaping or treating: processes – Direct application of electrical or wave energy to work – Infrared radiation

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Details

264496, 264255, B32B 2716, B32B 2730, B32B 3100

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active

059067888

ABSTRACT:
Laminated, molded plastic articles having an excellent abrasion resistant coating are prepared by a 2-step process including applying to a mold surface a 100% reactive coating composition, at least partially curing the coating composition, applying to the exposed surface of the cured coating composition a thermoplastic material, and curing the thermoplastic material to form the laminated molded article. The coating composition includes a polyfunctional acrylic monomer, such as dipentaerythritol monohydroxypentacrylate, a mono functional acrylic monomer, such as hydroxymethylacrylate, an acrylic-soluble thermoplastic, such as cellulose acetate butyrate, an aminoplast resin, such as melamine-formaldehyde, and a free radical initiator. The coating composition is at least partially cured by either UV or IR radiation.

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