Supports – Staff type – Bracket
Reexamination Certificate
2000-11-20
2002-10-08
Braun, Leslie A. (Department: 3632)
Supports
Staff type
Bracket
C248S300000, C248S237000, C343S878000
Reexamination Certificate
active
06460821
ABSTRACT:
CROSS REFERENCE TO RELATED APPLICATION
A through search on our part has concluded that no other inventions or patents, taken either singly or in combination, were found to describe the invention as claimed herein.
BACKGROUND OF INVENTION
1. Technical Field
This invention relates to a device for mounting a satellite antenna to the eave or gable end of a building.
2. Description of the Prior Art
Many supports for satellite antennas have been devised. However, a through search on our part has concluded that no other inventions or patents, taken either singly or in combination, were found to describe the invention as claimed herein.
3. Background
Increased satellite signal sensitivity in signal reception equipment has diminished. the requisite size of antenna dishes to presently a mere. eighteen to twenty inches in diameter. The C-Band satellite systems (6-16 feet or more in diameter) are now obsolete and has given way in favor of the new 18 inch-20 inch diameter satellite antennas. Because a smaller antenna profile translates into reduced wind and load stress, satellite antenna can now be mounted directly to a wall or roof of a typical residence. The weight of the small DSS satellite dish and mounting arm is typically only 9-11 lbs.
It is necessary for satellite installations located in the United States, for example, to have a clear line of sight to the southern sky without any type of obstructions. In order to obtain the correct and unobstructed line of sight as required, the installer is basically limited to three basic choices for installing the satellite dish to the structure. These are: (1) affixed to a chimney (2) mounted to a southern wall of the structure or (3) mounted to the top of a pitched roof
The chimney mount is not an ideal mounting option because of its' unsightly appearance and the fact that many homes do not even have chimneys.
The wall mount to the southern end of a building is an acceptable means of mounting the satellite antenna to the structure; however, the problem with this mounting option is the most buildings have various obstructions in the way such as trees, shrubs and or other structures.
The roof mount is the least favorable option for both obvious and non-obvious reasons. When the satellite mounting arm is fastened to a roof, six to eight holes must be drilled thru the roofing material. Two of the eight holes are intended to be positioned over the roof rafter and secured by two inch lag screws and the other six lag screws are to be screwed thru the decking material located under the roofing material. Problems which confront an installer in this situation is the inability to accurately determine where the rafter is located underneath the roofing material. Even if the installer hits the rafter with a maximum of two lag screws (because of the design of the standard DSS mounting arm), the dish will tend to rock back and forth in high winds. and eventually would cause a breakdown of the roofing surface located under the DSS mounting arm and cause a leak in the roof. Each time a hole is drilled into the roof of a building a potential leak is formed. In addition, roofing materials consisting of clay tile, cedar shakes, or thin metal offer absolutely no option regarding the roof mount. Although the roof mount is by far the most discouraged of all mounting solutions according to all major DSS installation manuals, it is probably the most widely used of all options. This is because there is no viable solution for the DSS satellite installer.
In light of the problems listed above, the most advantageous mounting location for the small satellite dishes is on the eave or gable end of the building. The gable and hip area of a roofline provides a convenient means of attaching the antenna to the structure. Somewhere along the roofline a suitable place can normally be found to allow a clear line of sight to the satellite located in the sky. Due to the design of the standard DSS mounting bracket, it is virtually impossible to effectively mount the bracket to the gable end of a building or the hip end of a roof. Mounting to the gable end of a house, the original bracket is not rigid enough to support the satellite dish adequately, especially in high wind situations. The bottom part of the original DSS mounting bracket is left with no support. The eaves of rooflines are also not compatible with the standard DSS mounting arm because again the bracket is not rigid enough to support the weight of the satellite dish in high wind situations. Again the bottom part of the original DSS mounting bracket is left with no support. Using the eave or gable mount the installer would be able to better situate the satellite antenna closer to the utilities (i.e.: house ground, cable tap, etc.). The installer would also be able to situate the dish out of sight of the front of the house due to the many mounting points now available to the installer. The very small size and weight of the DSS satellite dish make the eave mount a very attractive mounting option. The rigidity of the gables and hip roof area of structures make the DSS Uni-Mount an ideal mounting solution for installers.
A BRIEF SUMMARY OF THE INVENTION
The DSS Uni-Mount was invented to provide a viable solution for the professional DSS installer. The DSS Uni-mount is a tested and proven device that enables rigid and professional mounting of a DSS satellite dish. The DSS Uni-Mount facilitates a means for a DSS satellite dish to be mounted without roof structure penetrations which, in turn, eliminates the possibility of water damage, and provides the installer with infinite attachment points along the roofline while maintaining proper line of sight with satellites aloft. The top of the DSS Uni-Mount is machined at a roof angle of
5
&
12
and is designed for application to the gable end of a structure. It accommodates roof pitches from
4
&
12
thru
8
&
12
. The slope of the roof is determined by the vertical rise in inches for every twelve inch run. It is expressed with the rise mentioned first and the run mentioned second. The bottom is cut at 90° to the sides thus enabling mounting to the eaves or hip portion of the roof line by inversion of the unit. The unit also incorporates the ability to electrically ground the DSS equipment as required by the manufacturer and the National Electric Code (N.E.C.). The coax grounding block is affixed to the back side of the Uni-Mount using existing holes and small self tapping screws.
The satellite antenna is secured to a building by the following method.
Gable Roofs: (1) Place the DSS Uni-Mount (hereafter referred to as the “Plate”) against the gable trim of the house. Level the Plate by placing a level on the side or bottom edge
18
of said item. Once the plate is level, take a pencil and mark the location of the mounting holes
14
,
15
,
16
, &
21
as they line up with the gable end of the house. Remove the Plate and drill four {fraction (5/32)}″ pilot holes into the gable of the house. (2) Using two {fraction (7/32)}″ machine bolts and nuts, loosely affix the Original DSS Mounting arm to the plate using the lower holes
17
&
19
. (3) Take the Original DSS mounting Bracket and Plate assembly up to the mounting location. Using {fraction (7/16)}″ lag bolts that are 1½″ long, bolt the assembly to the gable of the house using holes
14
,
15
,
16
and
21
making sure that the arm stays perpendicular to the ground. Conclude by tightening all bolts and screws.
With reference to
FIG. 3
; Hip Type Roofs: (1) Locate the roof rafter located behind the 1×6 fascia board
31
at the preferred location. This can be accomplished by locating the nail heads in the 1×6 fascia board or use an electronic stud finder. The nail heads indicate where the roof rafter is located. (2) Using the plate, invert said item so that the 90° end (opposite end from the gable cut) is butted up next to the roofline or decorative trim
33
(whichever is lower). (3) Position the plate making sure that the middle upper holes of the Uni-Mount
26
are in line with
Corpier James David
Rhudy David Andrew
LandOfFree
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