Dry floc method for making an electrochemical cell electrode

Coating processes – Electrical product produced – Carbon base

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427115, 427369, 4273761, 4273766, 427180, 427185, 427296, 429 42, H01M 496, B05D 130

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active

042872324

ABSTRACT:
A method for making an electrochemical cell electrode involves depositing a layer of dry carbon/hydrophobic polymer floc powder on the surface of a substrate by dispersing the powder as a cloud in a chamber over the substrate and pulling the powder onto the substrate by drawing a vacuum under the substrate. The electrode is subsequently compacted and sintered. Typically the carbon component of the floc is catalyzed, such as with platinum. Thus, the method is for applying a catalyst layer on an electrode substrate. The method is particularly adapted to the high speed manufacture of electrodes.

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