Droplet selection systems and methods for freeform fabrication o

Fluid sprinkling – spraying – and diffusing – Injection nozzle having plunger or valve controlled by...

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B22F 906

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061490725

ABSTRACT:
An improved system for forming a three-dimensional object by selective deposition of a forming material includes a crucible for holding a reservoir of the forming material, an orifice disposed in the bottom of the crucible through which the forming material flows towards the substrate, and a droplet deposition apparatus for generating a sequence of droplets from said flow of forming material and for selectively depositing the droplets on a substrate exclusively where required to form the three-dimensional object. In a preferred embodiment, the forming material is ejected from the crucible as a variable-diameter circular liquid jet or planar jet, which breaks up into a sequence of variable-diameter droplets. Drops to be discarded are electrically charged and deflected away from the substrate by an electromagnetic deflecting device.

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"Solid Freeform Fabrication: A New Direction in Manufacturing," J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, H.L. Marcus and K.P. McAlea, ch. 2 (Kluwer Academic, Norwell, MA 1997).
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"Thermal Modeling of Deposit Solidification in Uniform Droplet Spray Forming," J.-H. Chun and T. Ando, Proceedings of the 1996 NSF Design and Manufacturing Grantees Conference, pp. 353-354 (Society of Manufacturing Engineers 1996).

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