Drilling process monitor

Boring or penetrating the earth – Automatic control – Of advance or applied tool weight

Reexamination Certificate

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Details

C175S048000, C702S009000

Reexamination Certificate

active

06637523

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to systems for drilling holes in the ground.
BACKGROUND
In a drilling operation, a drilling assembly is used to drill a hole in the earth. It is sometimes desirable to monitor the progress of the drilling operation.
SUMMARY OF THE INVENTION
An apparatus is used with a drilling assembly for drilling a borehole. The drilling assembly has a drill head. An impact device of the drilling assembly is linked to the drill head. The impact device is powered by a first fluid under a first pressure to impart a percussive force to the drill head. The percussive force is a function of the first pressure. A thruster of the drilling assembly is also linked to the drill head. The thruster is powered by a second fluid under a second pressure to impart a thrust force to the drill head. The thrust force is a function of the second pressure. Additionally, a rotator of the drilling assembly is linked to the drill head. The rotator is powered by a third fluid under a third pressure to impart a torque to the drill head. The torque is a function of the third pressure. The apparatus includes a first pressure sensor communicating with the first fluid to output a first electrical signal that is a function of the first pressure. A second pressure sensor communicates with the second fluid to output a second electrical signal that is a function of the second pressure. A third pressure sensor communicates with the third fluid to output a third electrical signal that is a function of the third pressure. A position sensor outputs a fourth electrical signal that is a function of depth of the drill head relative to a reference location. A device monitors the first, second, third and fourth signals. The device produces respective graph traces of functions of the percussive force, the thrust force, the torque and the depth.
In a preferred embodiment, the device produces the graph traces in real time during the drilling operation. The first, second and third electrical signals are analog signals. The fourth electrical signal is a digital signal. The graph traces are indicative of the occurrence of downward drilling, drilling stoppage, raising of the drill head, and addition of drilling rods.


REFERENCES:
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Gui, M.W. et al., “Instrumented borehole drilling using ENPASOL system,” pp. 1-5. (undated prior art).
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Tani, Kazuo, “Importance of instrumental drilling,” Geotechnical Site Characterization, Robertson & Mayne (eds) ™ 1998 Baulkema, Rotterdam, pp. 431-437.
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