Double porcelain-coated gas burner and method of making same

Coating processes – Direct application of electrical – magnetic – wave – or... – Electrostatic charge – field – or force utilized

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Details

4273742, 4274193, 4274194, 427427, 427435, B05D 110, B05D 136, B05D 118

Patent

active

060715715

ABSTRACT:
A two-step method to porcelain-coat an article is provided particularly useful for porcelain-coating a gas burner used in a gas-fired residential barbecue grill. A gas burner constructed from mild enameling-grade steel is dipped in a slip containing porcelain frit and manipulated so that the slip adequately coats and adheres to the interior surfaces of the burner. The porcelain-containing slip simultaneously coats and adheres to the peripheral "shoulders" and particularly to the interior "shoulders", of the gas jet openings of the burner. A second coating of porcelain-containing powder is then applied, for example, electrostatically or by other conventional powder application techniques, to the exterior surfaces of the burner. The properties of the porcelain-containing powder of the second coating are adjusted for optimal coating properties. Then, the double coated gas burner is fired in a continuous furnace at a peak firing temperature of 1480.degree. F. to 1550.degree. F., with a target of 1530.degree. F..+-.10.degree. F. for about ten minutes, which adequately bonds the porcelain to the steel gas burner.

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