Electric power conversion systems – Current conversion – Including automatic or integral protection means
Reexamination Certificate
2003-11-20
2004-11-02
Sterrett, Jeffrey (Department: 2838)
Electric power conversion systems
Current conversion
Including automatic or integral protection means
C363S056120
Reexamination Certificate
active
06813171
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to electrical circuits and, more specifically, the present invention relates to electrical circuit clamping.
2. Background Information
Electronic devices use power to operate. Switched mode power supplies are commonly used due to their high efficiency and good output regulation to power many of today's electronic devices. In a known switched mode power supply, a low frequency (e.g. 50 or 60 Hz mains frequency), high voltage alternating current (AC) is converted to high frequency (e.g. 30 to 300 kHz) AC, using a switched mode power supply control circuit. This high frequency, high voltage AC is applied to a transformer to transform the voltage, usually to a lower voltage, and to provide safety isolation. The output of the transformer is rectified to provide a regulated direct current (DC) output, which may be used to power an electronic device. The switched mode power supply control circuit usually provides output regulation by sensing the output and controlling it in a closed loop.
To illustrate, 
FIG. 1
 is a schematic of a known forward power converter 
101
. A switch Q
1
103
 turns on and off in response to a control 
105
 to provide a regulated DC output voltage V
OUT 
129
 from an unregulated DC input voltage V
IN 
127
. In one embodiment, control 
105
 and switch Q
1
103
 are included in a switching regulator, which may be used to regulate the output voltage V
OUT 
129
. This topology is well known and its operation is well documented.
Every forward converter must have a way to set the voltage on the primary winding 
107
 of the transformer 
109
 during the time when the switch Q
1
103
 is off. A popular way to set the voltage is with a clamp network 
111
 connected across the primary winding 
107
. The known clamp network 
111
 illustrated in 
FIG. 1
 includes a resistor 
113
, a capacitor 
115
 and a diode 
117
 and absorbs and dissipates parasitic energy from the transformer 
109
 that is not delivered to the load 
119
 nor returned to the input 
121
. The balance of energy into the clamp network 
111
 through diodes 
117
 and energy dissipated in 
113
 determines a clamp voltage V
CLAMP 
123
 that is necessary prevent saturation of the transformer 
109
.
FIG. 2
 shows with idealized waveforms how the voltage V
SWITCH 
125
 on switch Q
1
103
 is related to the input voltage V
IN 
127
 and the clamp voltage V
CLAMP 
123
. The clamp voltage V
CLAMP 
123
 must be high enough to prevent saturation of the transformer 
109
, but low enough to keep the voltage V
SWITCH 
125
 below the breakdown voltage of switch Q
1
103
.
FIG. 3
 shows the relationship between V
CLAMP 
123
 and V
IN 
127
 in a known power supply. As the input voltage V
IN 
127
 changes, the clamp voltage V
CLAMP 
123
 must be confined between the two boundaries shown in FIG. 
3
. The maximum voltage boundary is a straight line determined by the breakdown voltage of switch Q
1
103
. The minimum voltage boundary is a curved line determined by the voltage necessary to keep the transformer 
109
 from saturation.
FIG. 3
 shows how the clamp voltage V
CLAMP 
123
 behaves with an RCD network, such as that illustrated in clamp network 
111
 of FIG. 
1
. When the power converter 
101
 operates in continuous conduction mode, the clamp voltage V
CLAMP 
123
 stays substantially constant in response to changes in V
IN 
127
 at given load. The presence of leakage inductance in the transformer 
109
 causes the clamp voltage V
CLAMP 
123
 to change with load 
119
. It is higher for greater current and lower for less current. The result is a restricted range of permissible input voltage V
IN 
127
 that is shown in the shaded region of FIG. 
3
.
SUMMARY OF THE INVENTION
Dissipative clamping methods and apparatuses are disclosed. In one aspect of the invention, a method includes switching a power supply input on an energy transfer element, regulating a power supply output by switching the power supply input on the energy transfer element, clamping a voltage on the energy transfer element to a clamp voltage and varying the clamp voltage in response to the power supply input. Additional features and benefits of the present invention will become apparent from the detailed description, figures and claims set forth below.
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patent: 5008796 (1991-04-01), Johnson
patent: 5278748 (1994-01-01), Kitajima
patent: 5621623 (1997-04-01), Kuriyama et al.
patent: 5703763 (1997-12-01), Smeets
patent: 5805434 (1998-09-01), Vinciarelli et al.
patent: 5847941 (1998-12-01), Taguchi et al.
patent: 6088247 (2000-07-01), Cheng
patent: 6314002 (2001-11-01), Qian et al.
patent: 6317341 (2001-11-01), Fraidlin et al.
patent: 6320765 (2001-11-01), Yasumura
patent: 6496392 (2002-12-01), Odell
patent: 6687141 (2004-02-01), Odell
patent: 02-311171 (1990-12-01), None
patent: WO 02/060066 (2002-08-01), None
Blakely , Sokoloff, Taylor & Zafman LLP
Power Integrations, Inc.
Sterrett Jeffrey
LandOfFree
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