Diskette incorporating permanent magnet generator with...

Electrical generator or motor structure – Dynamoelectric – Rotary

Reexamination Certificate

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Details

C310S185000, C310S187000, C310S193000, C310S216006, C310S256000, C360S137000

Reexamination Certificate

active

06265800

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates generally to a diskette incorporating a permanent magnet generator, and more particularly to a diskette incorporating a permanent magnet generator, and a permanent magnet generator that is incorporated in a diskette used by inserting into a floppy disk drive, and when a memory is installed in the diskette, serves as a power source for the memory to input and output data in the memory.
DESCRIPTION OF THE RELATED ART
Medical information, such as personal medical checkup results, is stored in an IC card, from which medical institutions can retrieve such information for use in the treatment of the patient, and can store the contents of his case records in the card. Plans are also now under way to use IC cards as electronic cash. Under the plans, data on a customer's bank account, password, and his bank balance, if necessary, are stored in an IC card, by means of which payment is made on-line every time the customer buys a product.
It has been proposed that an enormous amount of video information handled by a digital camera should be stored in a flash memory that has a capacity as large as a couple of megabytes to 10 megabytes. A flash memory in which the video information is taken by a digital camera can be connected to a personal computer for subsequent video processing. The use of a flash memory to record the video information taken by a digital camera may eliminate an additional external memory unit, such as MOs.
The widespread use of IC cards or flash memories, as discussed above, has been deterred by the need for special input/output (I/O) devices dedicated for such media. Since most commonly used I/O devices for personal computers are floppy disk drives, particularly 3.5″ floppy disk drives, the use of 3.5″ floppy disks as an I/O device for IC cards and flash memories could spur their proliferation. In fact, adapters that can be inserted or incorporated in 3.5″ floppy disk drives have already been proposed. A conventional type of 3.5″ floppy disk drive has a magnetic head to read and write information from and into a 3.5″ diskette and a drive shaft to cause the diskette to rotate at 300 rpm, but it has no power feeding terminals. In diskette-shaped adapters, as discussed above, a button battery is incorporated as a power source for the built-in CPU. A battery, which depletes as it is used, has to be replaced with a new one every four to five months at the longest. Introduction of a 3.5″ floppy disk in which a generator is incorporated and driven by the rotation of the drive shaft of the 3.5″ floppy disk drive would prove very useful, giving momentum to the proliferation of IC cards and similar media. In fact, the concept of incorporating a generator in a 3.5″ diskette has already been proposed in Published Examined Japanese Patent Application No. Hei-7(1995)-86912 and Tokuhyo Hei-7(1995)-500238, the published Japanese translation of PCT international publication for patent application.
Published Examined Japanese Patent Application No. Hei-7(1995)-86912 discloses that a generator is incorporated in a 3.5″ diskette, and that the generator has a rotor, a stator and a regulator, but its detailed construction is not disclosed. Tokuhyo Hei-7(1995)-500238 discloses a generator incorporated in a 3.5″ diskette having a permanent magnet that rotates with a hub, which is caused to rotate by the drive shaft of a floppy disk drive. This permanent magnet is of a cylindrical shape, magnetized in the axial direction so that multiple magnetic poles are provided on the end face of the cylinder. The magnetic poles of a stator yoke are disposed in such a manner as to sandwich the cylindrical permanent magnet, and a stator coil is provided between the stator yokes on both sides of the cylindrical permanent magnet. Another example is also disclosed in which magnetic poles are provided on the circumferential surface of the cylindrical permanent magnet. In this example, the magnetic poles of the stator yoke are of a claw pole shape.
In this way, these documents state a permanent magnet type generator incorporated in a 3.5″ diskette, but it is unknown how much output can be produced with such a generator because they do not disclose the material of permanent magnet suitable for use in such a generator, and the detailed construction of the rotor and stator.
Now, let us consider a permanent magnet generator of a size that can be incorporate in a 3.5″ floppy disk, as disclosed in Tokuhyo Hei-7(1995)500238, where the cylindrical permanent magnet is magnetized in such a manner that multiple magnetic poles are provided on the end face of the cylinder. In this case, stator magnetic poles are disposed on both sides of the cylinder end face via small magnetic gaps. Since the allowable thickness of a generator in a diskette is 2.0 to 2.5 mm, the thickness of the permanent magnet is only 0.5 to 0.8 mm at most. Even when a material having a large coercive force is used for a magnet with such a short distance between magnetic poles, only a small magnetomotive force can be expected. Even if magnetomotive force is increased by increasing the thickness of the magnet, the allowable thickness of the stator magnetic poles is reduced, making it difficult to pass sufficient magnetic flux in them.
In a permanent magnet generator where magnetic poles are provided on the circumferential surface of the cylindrical permanent magnet and the claw pole type stator yoke is provided, as disclosed in Tokuhyo Hei-7(1995)-500238, the end yoke of both claw pole type magnetic poles is provided facing each other within the allowable thickness of 2.0 to 2.5 mm for the generator, and a stator winding is provided between the end yoke. Since a sufficient number of winding turns cannot be provided within the allowable length of no more than 1 mm for the stator winding. Thus, a generator having a low output voltage would result.
In order to realize a generator having as high an output as possible and as low distortion as possible, it is necessary to dispose rotor magnetic poles on the circumferential surface of the cylindrical permanent magnet at equal angular intervals, make the number of magnetic poles of the stator yokes equal to the number of magnetic poles of the rotor permanent magnet, and dispose the stator magnetic poles facing the permanent magnet magnetic poles via magnetic gaps of substantially the same size. With this construction of the permanent magnet generator, the attractive and repulsive forces between the stator magnetic poles and the rotor magnetic poles increase. That is, cogging torque increases. It results in uneven rotation when the generator is rotated by a low torque driving source, such as 3.5″ floppy disk drive, probably to cause unstable output.
SUMMARY OF THE INVENTION
Accordingly, it is an object of this invention to provide a thin permanent magnet generator that can be incorporated in a diskette and can be rotated smoothly by a low torque driver, such as a 3.5″ floppy disk drive, to supply a stable output.
It is another object of the invention to provide a diskette incorporating such a permanent magnet generator.
Still another object of the invention is to provide a diskette incorporating a permanent magnet generator of such a construction that an input/output terminal and/or a card contact terminal do not interfere the generator frame installed in an input/output diskette for a memory card, such as a magnetic card.
According to this invention, a diskette incorporating a permanent magnet generator comprises a diskette case and a permanent magnet generator incorporated in the diskette case. The permanent magnet generator comprises
(1) a rotor having a ring-shaped permanent magnet that can rotate together with a hub; the permanent magnet having a plurality of rotor magnetic poles arranged on the circumferential surface; the magnetic poles having alternately different polarities in the circumferential direction, and
(2) a stator having a plurality of magnetic pole teeth m

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