Disk cartridge with shutter keeper molded as one piece with...

Dynamic optical information storage or retrieval – Optical storage medium structure – Disk cartridge

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

Reexamination Certificate

active

06820276

ABSTRACT:

BACKGROUND OF THE INVENTION
Embodiments of the invention relate to a cartridge assembly for a data storage disk, and methods of making a cartridge assembly for a data storage disk. More particularly, embodiments of the invention relate to such cartridge assemblies having a housing and a movable shutter for uncovering an opening in the housing to expose at least a portion of the data storage disk.
Removable storage media have become universally accepted for storing data. Desktop, laptop and handheld computing devices, digital cameras, digital music players, and other electronic devices commonly use such media to read, store and/or transfer data. Advances in technology are greatly reducing the size of such media while at the same time increasing their storage capacity.
One known type of digital storage media holds up to 500 MB of data, with higher capacities contemplated, but is merely the size of a small coin. Universal media format promulgated by DataPlay, Inc. of Boulder, Colo. is designed to play and record multiple types of content on a single disk: music, images, books, games, computer files, and cellular phone numbers, to name a few examples. Such media enables access to all forms of digital content across all digital devices and platforms, including music, images, documents, software, games, video, and more. One 500 MB digital media can hold more than 11 hours of music downloads or five complete pre-recorded albums of CD-quality music, hundreds of high-resolution photographs, or dozens of games, for example. Any properly enabled computer or other device can read and play back such content.
As shown in the exploded views of
FIGS. 1-2
, conventional data cartridge
10
includes upper and lower housing members
15
,
20
that surround information-containing medium
25
. Windows
30
,
35
in housing members
15
,
20
, respectively, are covered by respective first and second “L”-shaped shutter members
40
,
45
. When cartridge
10
is inserted into an associated drive, an appropriate mechanism within the drive moves shutter members
40
,
45
laterally such that an optical head or other mechanism can read from or write to medium
25
through windows
30
,
35
. As shown in
FIG. 2
, an alternative upper housing member
50
supports shutter member
55
, shutter cover
60
and locking nub
65
. Shutter cover
60
covers tab
68
of shutter
55
during side-to-side movement of shutter
55
for covering and uncovering window
70
in upper housing member
50
. Attention is directed to, e.g., World Intellectual Property Organization International Publication Nos. WO 01/80243 A2, published Oct. 25, 2001, WO 01/80244 A2, published Oct. 25, 2001, and WO 00/72312 A2, published Nov. 30, 2000, for example, for additional detail.
Shutter cover
60
is manufactured separately from housing member
50
. Shutter cover
60
typically is a very small part that can be difficult to locate, orient and place, especially in an automated manufacturing environment. Shutter cover
60
also is a very lightweight part, making it very difficult to adequately separate from other parts in a vibratory-type bowl feeder, for example. Further, housing member
50
can be manufactured in a number of different colors, likewise requiring that shutter cover
60
also be manufactured in a number of different colors. This possible color variation of shutter cover
60
creates additional difficulties from an inventory standpoint as well as an assembly standpoint. According to typical assembly methods, molds also have to be swapped in and out for manufacturing runs of the two different pieces, i.e. shutter cover
60
and housing member
50
.
Once a proper shutter cover
60
is matched to a particular housing member
50
and picked up by a pick-and-place device in an automated assembly environment, the device must correctly orient and then accurately place the shutter cover
60
on housing member
50
. Glue must be placed carefully on shutter cover
60
, for example, glue reservoirs being provided to accommodate excess. Additionally, shutter cover
60
includes posts or protrusions for careful insertion into corresponding recesses
75
in housing member
50
, as represented by dashed lines
80
, for example. Once accurately placed, a pressurized fixture or the like is placed on top of shutter cover
60
to hold it in place while the glue sets and/or while the assembly is run through one or more securing stations.
Picking up, orienting, and placing shutter cover
60
, as well as applying glue, can be a relatively complicated endeavor. Thus, use of one or more separate shutter covers
60
increases operational complexity, increases cycle time, and increases associated cost.
SUMMARY OF THE INVENTION
One aspect of the present invention relates to a cartridge assembly for a data storage disk, the cartridge assembly including a housing for containing the data storage disk, a shutter supported by the housing, and a shutter keeper. The housing defines an opening for exposing at least a portion of the data storage disk. The shutter is movable between an open position for uncovering the opening in the housing to expose at least a portion of the data storage disk, and a closed position for covering the opening in the housing. The shutter keeper is formed as one-piece with the housing, for covering at least a portion of the shutter to retain the shutter with respect to the housing. The shutter keeper can be molded as one-piece with the housing. The shutter keeper is movable between an open position and a closed position, according to one embodiment, the portion of the shutter being uncovered when the shutter keeper is in the open position, and the portion of the shutter being covered when the shutter keeper is in the closed position. The shutter keeper is one-piece with the housing in both the open position and the closed position. A securement, such as an ultrasonic weld, can be provided for securing the shutter keeper in the closed position. The shutter keeper can be bent to the housing along a side of the shutter keeper, and the shutter keeper can be of reduced thickness along said side. A data storage disk can be provided in combination with the cartridge assembly. The shutter can include a tab, the shutter keeper covering the tab. The shutter keeper further can define a recess, the tab being constructed and arranged to move within the recess as the shutter moves between the open and closed positions. The housing also can define a depression, the tab being constructed and arranged to move within the depression as the shutter moves between the open and closed positions.
Another aspect of the invention relates to a method of making a cartridge assembly for a data storage disk. The method includes molding a cartridge shell, the molded cartridge shell being one-piece with an outwardly projecting keeper. A shutter is placed in association with the cartridge shell, the shutter being slidable between an open position for exposing at least a portion of the data storage disk, and a closed position for covering at least a portion of the data storage disk. The method also includes moving the keeper over at least a portion of the shutter to retain the shutter in association with the cartridge shell. The movement of the keeper can include bending the keeper over the shutter portion. The method also can include molding a portion of the keeper to be thinner than another portion of the keeper, the keeper bending at the thinner portion. The method also can include securing the keeper in place over the shutter portion, for example, with ultrasonic welding. The method also can include maintaining the keeper as one-piece with the remainder of the cartridge shell while the keeper is secured in place over the shutter portion.
According to another aspect of the invention, a cartridge assembly for a data storage disk includes means for containing the data storage disk. The means for containing defines an opening to at least a portion of the data storage disk. The cartridge assembly also includes means for exposing at least a portion of the data st

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Disk cartridge with shutter keeper molded as one piece with... does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Disk cartridge with shutter keeper molded as one piece with..., we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Disk cartridge with shutter keeper molded as one piece with... will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3359732

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.