Direct smelting of zinc bearing compounds to produce...

Specialized metallurgical processes – compositions for use therei – Processes – Free metal or alloy reductant contains magnesium

Reexamination Certificate

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C075S694000, C075S770000

Reexamination Certificate

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08043408

ABSTRACT:
A process and apparatus for producing lead and zinc from concentrates of zinc and lead sulfides or oxides includes the steps of:(a) mixing lead ore and/or zinc ore concentrates, iron bearing and carbon containing materials, metallic iron fines and iron oxide fines, carbonaceous reductant, fluxing agent, and a binder to form a mixture;(b) forming agglomerates from the mixture(c) introducing the agglomerates to a melting furnace;(d) maintaining a reducing atmosphere within the melting furnace;(e) vaporizing lead and zinc in the melting furnace at a temperature of 1000 to 1650 C, and removing the lead and zinc from the melting furnace in vaporized form;(f) cooling and condensing the metal vapors to liquid metal; and(g) separating the zinc and lead; and(h) recovering the lead and zinc metal separately.

REFERENCES:
patent: 3860414 (1975-01-01), Lang et al.
patent: 5431710 (1995-07-01), Ebenfelt
patent: 6699302 (2004-03-01), Jones et al.
patent: 2005/0183544 (2005-08-01), McPherson
patent: 2006/0096416 (2006-05-01), Nakai et al.

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