Direct reduction process in a rotary hearth furnace

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

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Details

75656, 75668, 75695, 75961, C21B 1108

Patent

active

051867419

ABSTRACT:
The invented pellet reclamation process includes forming green pellets of a mixture of steel furnace dust, a carbonaceous material such as coal, charcoal, lignite, petroleum coke, or coke, and an organic binder. The green pellets are fed over a layer of burnt pellets on a rotary hearth furnace which successively conveys the pellets first through a drying and coking zone in which the pellets are dried and any volatile matter driven out of the carbonaceous material. The pellets then travel through a reduction zone where the pellets are subjected to a higher temperature at which the contained iron oxide is reduced and remains within the pellets and the zinc, lead and cadmium oxides are reduced, volatilized, re-oxidized and carried off as oxides in the waste gases. The reduced pellets (DRI) are ultimately carried into a discharge zone where they are discharged from the rotary hearth furnace. An apparatus for performing the process is also disclosed.

REFERENCES:
patent: 3836353 (1974-09-01), Holley
patent: 4251267 (1981-02-01), Beggs et al.
patent: 4701214 (1987-10-01), Kaneko et al.

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