Digital subscriber line (xDSL) modem having a multi-layer...

Electricity: electrical systems and devices – Housing or mounting assemblies with diverse electrical... – For electronic systems and devices

Reexamination Certificate

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C361S728000, C361S752000, C361S816000, C174S034000, C174S034000

Reexamination Certificate

active

06181572

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
The present invention relates generally to the field of digital subscriber line (xDSL) modems and, more particularly, to a digital subscriber line (xDSL) modem having a multi-layer electromagnetic shield and method of manufacture.
BACKGROUND OF THE INVENTION
Digital Subscriber Line (xDSL) modems provide the ability to transmit data at high rates across twisted pair telephone wiring. The electronic circuitry and frequencies required to accomplish this task can generate substantial electromagnetic (EM) radiation. Such EM radiation can be problematic because a device that exhibits high EM radiation can fail to satisfy United States Federal Communications Commission (FCC) requirements for electronic devices. Furthermore, high EM radiation can interfere with the operation of other electronic equipment.
Some conventional xDSL modems address the EM radiation problem by forming the housing for the xDSL circuitry out of a relatively thick conductive material, such as cast metal. Typically, such systems are effective in sufficiently curbing the EM radiation. However, for some applications, it is desirable to create the modem housing out of composite, plastic, or other non-conductive material. For example, such housings may be used to create light-weight, less expensive devices for the mass market. Such a composite or plastic housing is generally ineffective in preventing EM radiation.
One conventional method for blocking EM radiation is to use a metal spray coating, for example a copper spray coating, applied to the inner surface of the composite or plastic housing. Such coatings are helpful but can sometimes fail to sufficiently reduce the EM radiation. Furthermore, the metal spray coating can be a time consuming and expensive process step.
SUMMARY OF THE INVENTION
In accordance with the present invention, a digital subscriber line (xDSL) modem having a multi-layer electromagnetic shield and method of manufacture are disclosed that provide significant advantages over prior developed EM shielding methods for xDSL modems.
An xDSL modem assembly is provided that includes a housing and a circuit board having xDSL electronics. A multi-layer electromagnetic shield is formed to receive the circuit board. The circuit board is positioned inside the multi-layer electromagnetic shield, and the multi-layer electromagnetic shield is positioned inside the housing.
It is a technical advantage of the present invention that EM radiation from an xDSL modem can be substantially reduced at a low per unit cost and with a relatively simple manufacturing step. In particular, EM radiation from an xDSL modem having a composite, plastic, or other non-conductive housing can be reduced using the multi-layer electromagnetic shield. This reduction can, for example, be approximately 30 dB.
Other technical advantages should be apparent to one of ordinary skill in the art in view of the specification, claims, and drawings.


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