Diffusion coating process

Metal treatment – Process of modifying or maintaining internal physical... – Producing or treating layered – bonded – welded – or...

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148518, 427252, 427405, 4273831, C21D 900, C23C 1056

Patent

active

054825784

ABSTRACT:
Process for producing novel nickel superalloy bodies having increased resistance of to oxidation and corrosion at high temperatures. The process comprises applying a thin layer of a platinum-group metal and heating to an elevated temperature to diffuse or integrate the platinum-group metal into the surface of the metal superalloy. Then the superalloy body is packed into a container filled with a diffusion powder composition containing sources of aluminum and chromium metals and heated in a hydrogen gas atmosphere to an elevated temperature to codeposit and diffuse aluminum and chromium into the platinum-group metal-treated surface. Finally, the superalloy body is removed from the diffusion coating container and heated to the solvus temperature to form a ductile surface having an outer zone microstructure comprising a normally brittle PtAl.sub.2 which has been ductilized by the solutioning therein of beta chromium. This ductilized PtAl.sub.2 may or may not be in a beta phase nickel aluminide matrix depending on substrate composition.

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patent: 4293338 (1981-10-01), Rose et al.
patent: 4526814 (1985-07-01), Shankar et al.
patent: 4962005 (1990-10-01), Alperine et al.
patent: 5057196 (1991-10-01), Creech et al.

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