Diffusion barrier for protective coatings

Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient

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428655, 428678, 427528, 427531, B32B 1500, B32B 1518, C23C 1448

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active

055567134

ABSTRACT:
The present invention provides a method for forming a diffusion barrier at one or more surfaces of a protective coating. In a preferred embodiment, the protective coating is an MCrAlY coating, and the diffusion barrier is a submicron layer of rhenium atoms. The rhenium diffusion barrier is formed by condensing vaporized rhenium onto the surface of the component and substantially simultaneously bombarding the surface with an energetic beam of inert ions. The high, localized concentration of rhenium atoms at the surface(s) of the protective coating dramatically slows the diffusion of constituent elements from the coating.

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